ATS KRT2 VHF TRANSCEIVER User Manual DE 3000 800100e R5a Manual KRT2

ATS Inc VHF TRANSCEIVER DE 3000 800100e R5a Manual KRT2

Users Manual

KRT2VHF CommunicationTransceiverP/N 100-( )-( )Operation and InstallationManualUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.001  of   1
Record of Revisions RevisionDateSubject106 Juni 2010Erstausgabe220 Sep 2010Revision Stecker / Redaktionelle Änderungen305 Feb 2011Editorial update404 Mai 2012Cable-harness correction516 Mai 2012Software advantage for battery indication, error reports List of Service-Bulletins (SB)Service-Bulletins have to be inserted in the manual, and entered in the table.Service-Bulletins have to be inserted in the manual, and entered in the table.Service-Bulletins have to be inserted in the manual, and entered in the table.Service-Bulletins have to be inserted in the manual, and entered in the table.Service-Bulletins have to be inserted in the manual, and entered in the table.SB NumberRev. No.DateIssued DateInsertedNameUnit overviewItem No.Product OverviewBasic VersionIntroduction of::•  2 Standard Microphone Inputs•  Auxiliary  Audio Input•  DUAL Watch FunctionUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.002  of   52
User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.003  of   52
TABLE OF CONTENTS......................................................................................................................................GENERAL  6........................................................................................................................................Symbols  6...............................................................................................................................Abbreviations  7.........................................................................................................................Customer Service  8.......................................................................................................KRT2 Transceiver properties  8.......................................................................................................................CONTROL  general  9.........................................................................................................Control Elements Overview  9.......................................................................................................................................Display  11................................................................................................................................OPERATION  14.......................................................................................................................................General  14...................................................................................................................ON / OFF Switching  14...................................................................................................................Frequency Selection  15....................................................................................................Direct Frequency Selection  15.......................................................................Frequency Selection from the Favourites List  15..............................................................................................Storing and Editing Favourites  16...................................................................................................................AUD – Audio Menu  18.......................................................................................................................VOL – Volume  18.........................................................................................................................SQ -- Squelch  18........................................................................VOX – Intercom Voice Trigger Level Setting  19................................................................................................TXm – PTT Switch Selection  19.........................................................................................................INT – Intercom Volume  21.....................................................................................EXT – External Audio Input Volume  21.............................................................................DIM – Display Brightness (Batt.-voltage)  21........................................................................................................CON – Display Contrast  21.......................................................................................................................SIT – Side tone  21...........................................................................................................................MIC – Setup  22..............................................................................................................................DUAL Watch  24................................................................................................................Transmitter Operation  26.........................................................................................................................Self test monitor  27.....................................................................................................................Optical side tone  27.......................................................................................................Resetting to factory settings  28..........................................................................................................................SET UP - Menu  29....................................................................................ERASE – Erasing the Favourites List  29.....................................................................................................................Channel Spacing  30............................................................................................................................Remote Control  30....................................................................................................................................Installation  31........................................................................................................................Installation Hints  31............................................................................................................Telecommunication Data  31.......................................................................................................................Scope of delivery  31.................................................................................Unpacking and Inspecting the Equipment  32....................................................................................................................................Mounting  32...............................................................................................................Electrical Connections  33User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.004  of   52
........................................................................................................Microphone-Connection  33.............................................................................................................Earphone Connection  34..............................................................................................................External Audio Input  34...................................................................................................................Finally Audio-Setup  35For gliders 35....................................................................................................................For motor gliders  35....................................................................................................................Für Motor planes  35.........................................................................................................................................Wiring  36...........................................................................................................................Wire Gauges  36.................................................................................................Connector Pin-Configuration  36......................................................................................................................Wiring Diagram  38................................................................................................................Connection support  40......................................................................................................................................Antenna  41..................................................................................................................Antenna Selection  41................................................................................................Installation Recommendation  41...................................................................................................................Microphone general  42..............................................................................................................Post-Installation Check  42.................................................................................................................................Starting Up  43................................................................................................................................Accessories  43....................................................................................................................................Drawings  45............................................................................................................................Dimensions  45............................................................................................................Installation Directions  46........................................................................................................................................ANNEX  47..................................................................................................Frequency / Channel- schedule  47............................................................................................................................Technical Data  49User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.005  of   52
1.GENERALThis manual contains information about the physical, mechanical and electrical properties as well as a description for the operation and installation of the VHF airborne transceiver KRT2.1.1. SymbolsWARNINGNon compliance may cause personnel injury due to radiation or fire.CAUTIONNon-compliance may cause damage or incorrect operation of the transceiver.INFORMATIONUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.006  of   52
1.2. AbbreviationsAbbDescriptionDefinitionPTTPush to Tal kTransmitter activationVOXVoice operated intercomVoice level setting fort he activation of the intercomINTIntercom levelIntercom volume level settingSQSquelchSquelch settingDIMDimmingDisplay brightness settingCONContrastDisplay contrast settingEXTExternal audio inputExternal Audio input  level settingUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.007  of   52
1.3. Customer ServiceIn  order  to  process  returned  units  most  expeditiously,  please  fill  in  the form  xxxxxxxxxxxxxxxxxxx to be found under AIRplus Service at www.airplus24.com.Suggestions which will improve this manual are very much appreciated at: www.airplus24.comInformation concerning software updates are available under AIRplus Avionics at www.airplus24.com1.4. KRT2 Transceiver properties•  VHF airborne transceiver•  Frequency range 118,000 to 136,975 MHz•  Channel spacing 8,33/25 kHz (2278 channel)•  Fast channel selection•  4 separate microphone inputs (2 x standard or 2 x dynamics)•  Audio-input for other audio devices•  Installation: Standard panel cut-out  (57 mm)•  100 user definable  frequencies with up to 8 character  designatorsContinuous transmissions will be turned off after 2 minutes. (Stuck mic function).User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.008  of   52
2.CONTROL  general2.1. Control Elements OverviewUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.009  of   52
ON / OFFSelf-locking switchDUAL WATCH1. Scanning between the Active and Standby frequencies2. Positioning cursor to the left when programming the station designatorAUDIOSELECT1. Stepping through the audio menus VOL SQ VOX TX INT EXT DIM CON SIT and MIC2. Positioning cursor to the right when programming the station designatorFAVOURITES1. Frequency and designator selection from the favourites list2. Programming of favourites (frequency and designator)EXCHANGEExchange of the Active and StandbyfrequenciesFREQUENCY1. Selection of the frequency rangeMHz, 100kHz, 10kHz 2. Toggles between frequency and designator when programming the favouritesUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0010  of   52
TURNINGKNOBSets all variable values in any menu1. Volume setting of headsets and speakers2. MHz/kHz selection of the standby frequency in 3 different ranges3. Favourite selection4. Alpha character selection when programming favourites5. Change of microphone settings2.2. DisplayIndicationMeaningRemarksRXReceptionRX is displayed during reception with a squelch value of 02 or moreTXTransmissionTransmitter operates normallyTeTransmitter was turned off automatically  after  2  min continuous operation125.100Active frequencyKIELActive frequency station designatorDisplayed when frequency and designator is stored in the favourite listVOL ……Receiver volume level (default after a certain time delay)When AUD was pressed the corresponding Audio Menu item and setting is displayedSQSquelch User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0011  of   52
VOXVoice operated intercomDIMDisplay brightnessCONDisplay contrastINTIntercom - VolumeEXTVolume of external devicesTX**PTT button selectionLeft/Right/BothSIDESide toneDuring transmitter operationBREMENStandby frequency station designatorDisplayed when frequency and designator is stored in the favourite listDisplayMeaningRemarkDUALActive frequency ANDStandby Frequency aremonitored simultaneouslyDUAL function is deactivated by frequency change or by pressing the  DUAL button again[03](MEMORY)Favourite list index(0-99)When frequency and designator are stored at this index they are displayed125.100 upperActive     - frequency134.825  lowerStandby - frequency  < The pointer indicates what the turning knob will change 1)VOL SQ VOX…..etc 2)Standby frequency Arrow is positioned in correspondence to the button pressed( AUD or FREQ)BATSupply voltage is low<10,5VBattery low orBattery/Generator faultyUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0012  of   52
Er_ANTAntenna errorBad antenna matcha v eStatus of certain Audio menu functions a = AUX. Input active v = VOX active e = external Intercom        switch activeEr_PLLInternal error,  no transmissionReturn the transceiver formaintenanceEr_ADCInternal error,Return the transceiver formaintenanceEr_FPAInternal error;  unit not usableReturn the transceiver formaintenanceEr_I2CInternal error; unit not usableReturn the transceiver formaintenanceEr_si53Internal error; unit not usableReturn the transceiver formaintenanceEr_D10Internal error; reception corruptReturn the transceiver formaintenanceKey_BlockInternal error; unit not usableReturn the transceiver formaintenanceUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0013  of   52
3.OPERATION3.1. GeneralThere is a normal operating mode in which the turning knob always is connected to the volume (VOL). The normal operating mode can be left by  pressing the AUD, FREQ or MEMORY button.When not in the normal mode and there is no pilot action for more than 10 seconds the unit returns to the normal mode.3.2. ON / OFF SwitchingON / OFF switching is achieved with a self-locking switch. After power up the following display will show up:            Device-name                     KRT2                 Software-                  Version   e.g. V2.0Gerätename                     KRT2                 Software-                  Version   e.g. V2.0(example)The unit then starts in the normal operating mode using and displaying the data last used.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0014  of   52
3.3. Frequency SelectionThere are two different frequency selection methods: •  Direct Input•  Selection from the favourite list  (index  0-99)3.3.1.Direct Frequency SelectionThe Standby-Frequency is set with the tuning knob in 3 different ranges. The selected range is highlighted and can be changed with the FREQ button.Frequency ranges are:  1xx.nnn  1nn.xnn  1nn.nxxPress the FREQ button once or several times until the desired frequency range is highlighted.When the pointer is not next to the Standby Frequency window, it will be repositioned with the first pressing of the FREQ button.  Exchanges the Active and     Standby frequencies.When the Exchange button was not pressed, the Standby frequency display will return to its normal appearance after 20 seconds.3.3.2. Frequency Selection from the Favourites ListBy pressing    and operating the turning knob a specific favourite list position can be accessed  [xx]  (xx  =  index 0  …  99). When frequency and station designator have been defined, they will be displayed in the Standby User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0015  of   52
and station designator windows. The favourite list designators can be sorted in alphabetic order (see 3.3.3). Exchanges the Active and Standby frequencies. The  selection  procedure can  be terminated with either the AUD  or  FREQ buttons. Without pressing any of these buttons the unit will return to its normal operating mode after 20 seconds.3.3.3. Storing and Editing FavouritesAny displayed Standby Frequency can be given a designator and both can be  stored  together  as  favourites  in  the  favourite  list.  Both,  the  frequency and designator of a favourite can be edited.First  press    button  and    by  means  oft  he  turning  knob  go  to  the desired  favourite  list  position  which  may  be  empty  or  the  favourite  to  be edited (index  [00 …99]).Press the MEMORY button a second time and „–EDIT--„ will show  up in the program window. In  the  designator  window  a blinking  cursor  will  show  up under the most left character. The  turning  knob  selects  the desired character.The AUD  button  positions  the curser  one  character  to  the right.  The  DUAL  button positions  the  cursor  one character  to  the  left  and simultaneously  erases  this character.The station designator can consist of maximum 8 characters.Press the FREQ button and follow  the normal direct input procedure to edit the frequency. User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0016  of   52
Press the MEMORY button in order to go to the station designator window for editing he designator if required.Pressing MEMORY again terminates editing and SAVE?   will show up. SAVE? is available for 20 seconds and must be acknowledged by the     button. No acknowledgement within 20 seconds results in the termination of the storing procedure.When the   button was pressed SORT?   will show up.SORT? is available for 20 seconds and must be acknowledged by  .When sorting  was  acknowledged  with the   button, all  99 favourites will sorted in alphabetical order which can take several minutes.During  the  sort  procedure  „RUN  nn“  is  displayed  in  the  program  window, with nn being the running index.When  the  MEMORY  button  is  pressed  during  the  time  when  SORT?  is displayed  the  sorting  procedure  will  not  start  and  storing  and  editing  is terminated. The transceiver then resumes the normal operating mode. When  the  MEMORY  button  is  pressed  during  the  time  when  „RUNnn“  is displayed  the  sorting  procedure  is  terminated.  The  favourite  list  then  is sorted  partially  only  and  the  transceiver  resumes  the  normal  operating mode. Further  favourites  can  be  stored  or  edited  by  following  the  normal  input procedure.For  time  saving  purposes  it  is  recommended  to  initiate  the  sorting procedure after the last favourite has been saved or edited.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0017  of   52
3.4. AUD – Audio MenuAny action in the Audio Menu requires the pointer  (<) to be next to the Audio menu window (see picture).  When the pointer is next to the Standby frequency window, the pointer can be repositioned by pressing the AUD button once.VOLnn is the Audio menu default display. No action on any control for more than 10 seconds will result in the VOLnn display.Audio Menu items can be accessed in the following order by repeatedly pressing the AUD button.VOL (default)   SQ  VOX  TXm**  INT  EXT  DIM  CON  SIT  MIC Audio menu items to right of the above list are more seldomly used than the left ones.   3.4.1.VOL – VolumeTurning the turning knob changes the receiver volume.        VOLnn             Range: 01 - 16Die VOL setting only concerns the receiver and not the intercom system. Intercom volume values are  set in the INT audio menu..3.4.2. SQ -- Squelch Pressing the AUD button once enables the turning knob to change the squelch level values. User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0018  of   52
SQnn     Value range: 01 – 10The Squelch setting is depending on several factors. For  engine driven airplanes  an initial  setting  of 05-08  is  recommended. Gliders may need a lower setting. The lower the Squelch level value the higher  is  the  input sensitivity. A high  sensitivity  setting  is susceptible to noise from other sources like ignition strobe-lights etc.Standard SQ-level is 05 ... 08. Higher setting may suppress strong input signals. Squelch does not influence the intercom system.3.4.3.VOX – Intercom Voice Trigger Level SettingPressing the AUD button twice enables the turning knob to change the voice level which triggers the intercom. The  intercom  voice  trigger  level  must  be  set  to  such  a  value  which prevents that  normal  cockpit  noise can be heard in the earphones. The intercom  system  shall  only  be  activated  when  talking  at  a  normal voice level into the microphone.The  higher  the  trigger level  the  louder    the voice  must  be  in  order  to trigger the intercom system.VOX on condition is indicated by flag “v”.                                 VOXnn                      Range: 01  – 10 In case of extreme cockpit noise or uncompensated microphones the VOX system  can  be  deactivated  by  selecting  VOX:  01.  When  VOX  is deactivated,  the  intercom  can  only  be  used  by  means  of    intercom switches.3.4.4.TXm – PTT Switch Selection Pressing  the  AUD  button  three  times  enables  the  turning  knob  to  select  certain PTT switches. In addition when one of both PTT switches is disabled (notBoth)  the  respective  microphone  channel  is  disabled  during  trans-missions.               TXm**     *- Left / -* Right / ** User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0019  of   52
BothUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0020  of   52
3.4.5.INT – Intercom VolumePressing the AUD button four times enables the turning knob to set the intercom volume.                                    INTnn  Range: 01 - 103.4.6.EXT – External Audio Input VolumePressing the AUD button five times enables the turning knob to set the external audio input volume. External audio inputs can be audio alarms, voice alarms, music etc.Activation occurs for settings >00 and will be indicated by the flag “a”.                                                       EXTnn                 Range: 00 - 103.4.7.DIM – Display Brightness (Batt.-voltage)Pressing the AUD button six times enables the turning knob to set the display brightness. Display lighting current drain at maximum brightness is only 10mA. Maximum brightness is glare free even in darkness and can be used continuously.Indication of battery voltage (VDC).         DIMnn     R a n g e :  01 – 103.4.8.CON – Display ContrastPressing the AUD button seven times enables the turning knob to set the display contrast.                                           CONnn       Range: 01 - 103.4.9.SIT – Side tonePressing the AUD button eight times enables the turning knob to set the side tone volume.                                           SITnn      Range: 01 – 10User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0021  of   52
3.4.10.MIC – SetupEach of the two microphone inputs channels can be configured individually, which enables different microphone types to be used.A maximum of two microphones of same type may be connected to each microphone input channel (see Microphone Connection 5.6.1).The MIC – Setup is the last item of the Audio menu and can be accessed by pressing the AUD button nine times.  By pressing the DUAL button repeatedly L, R and AUTO can be selected. L (R) means left (right) microphone input channel. The AUTO function is explained later.By  means  of  the  turning  knob  the  displayed  microphone  input  channel amplifier  gain  (MIC-level01=lowgain,09=highgain)  can  be  selected individually. The microphone signal  level  is dynamically displayed as bar and as numeric value (from0.00to1.00) in the line below.The  initial MIC-level  should  be 05, the engine  should  be  running, use a headset  or earphone and speak  at a normal  voice level to  fine-tune the MIC-level.  Whenever  a  new  MIC-level  was  selected,  the  dynamic  bar indicator should then be at about 50%.When the microphone setup menu is left, the new value is stored.The range of the MIC-level for standard  microphones is 01 to 09.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0022  of   52
MIC  levels  10  and  11  are  special  settings  for  low  microphone levels like dynamic micro-phones often used in gliders.10  is  used  for  non-amplified  Electret  microphones  with  a  8 volt supply voltage.11 is for dynamic microphones only.In the AUTO mode every 30 sec. the left microphone impedance is measured. When using an Electret microphone and a dynamic microphone  is  recognized,  internal  switchover  to  the  dynamic microphone type and vice will take place. When using a dynamic microphone  and  an  Electret  microphone  is  recognized,  internal switchover  to  the  Electret  microphone  type  will  take  place. Microphone  type  switch  over  always  affects  both  microphone channels.The present recognized type will be indicated (Mic: dyn/std).To activate the recognition instantly  leave AUTO and set back to AUTO.For the std-part the previous individual setup is stored when the menu was leaving.  The MIC submenu is left by pressing the AUD button.Additional indicationsAdditional indications for test purposes:AGC: .....  HF receiver Automatic Gain ControlExt: .....   External audio input voltageMic:  dyn    or     Mic:  stdIndicates,  which  microphone  type  was  selected  either  by  the  user  or recognized in the AUTO mode.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0023  of   52
3.5. DUAL WatchBecause  the  communication  transceiver  KRT2  contains  only  one receiver, DUAL watch is achieved by alternating between the Active and Standby frequencies.The  DUAL  button  activates  and  deactivates  the  dual  watch  function. Deactivation  also  can  take  place  by  pressing  either  the  FREQ  or MEMORY buttons.The  frequencies  to  be  watched  should  be  selected  prior  to  the  DUAL watch selection.Scanning  of  frequencies  is  only  possible  when  differentiating  between radio  noise  and  radio  transmissions.  This  can  be  achieved  with  the squelch system set to a value of 02 or higher.There must be radio noise suppression in order to recognize reception. SQ must be 02 or higher. When DUAL watch is activated, “DUAL“ is displayed on the lowest line. The pointer next to the DUAL display indicates the frequency on which there is reception. The Active frequency always has priority, so the receiver remains on the Active frequency as long as there is reception on the Active frequency. When there is no reception on both the Active frequency and the Standby frequency the receiver scans both frequencies 5 times per second. When there is reception on the Standby  frequency the receiver stays on the Standby frequency, however it switches to the Active frequency every 2  seconds  for  0.3  seconds.  When  reception  is  detected  on  the  Active frequency the receiver stays on the Active frequency. The pointer next to the DUAL display indicates on which frequency there is reception.     Activefrequencyreception   Standbyfrequencyreception User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0024  of   52
Standby  and  Active  frequencies  can  be  exchanged  when  in  the  DUAL mode. The transmitter operates on the Active frequency only.Summary:•  Select the Standby frequency to be watched additionally.•  With the AUD button and turning knob set SQnn to 02 or higher.•  With the DUAL button activate the DUAL watch function.•  When  there  is  no  reception  on  both  the Active  frequency  and  the Standby  frequency  the receiver  scans  both frequencies 5  times  per second. •  When scanning the Active frequency always has priority. •  Deactivate  the  DUAL  watch function with  the DUAL or FREQ or MEMORY buttons.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0025  of   52
3.6. Transmitter OperationThe  unit  transmits  on  the  active  frequency  (upper  line)  as long as a PTT (press to talk) switch is pressed.       Transmission          Reception„TX“ indicates normal transmitter operation.In the lower left corner of the display the carrier modulation is dynamically displayed. It corresponds to the side tone which is not available on gliders when no earphones are in use.In  order  to  avoid  the  blocking  of  the  frequency  by  unintentional  long transmissions (stuck microphone) the transmitter is switched off after two minutes  and  the  display  changes  from  „TX“  to  „Te“.  To  resume transmission the PPT switch first must be released and then be pressed again.While transition the external audio input will be turned off.The microphone selection is dependant from  the pre-setting at the TXm-activation. The  differential  speaker  output  will  be  turned  off  to  prevent  an  audio feedback  to  the  microphone.  The  speaker  also  will  be  disabled  if  the intercom (VOX) is active.The output for the head set will carry the side tone.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0026  of   52
3.7. Self test monitorThere is a permanent back ground test system active.The field for battery status & error (see Control Elements Overview) is used to indicate warnings and in case of hardware failure, different error reports.The warnings are:BAT          low battery voltage (becomes active < 10,5V)At transmissionA-match     bad antenna match or antenna defective.Also while transmission the TX-flag (left top) can change to Te              Transmission time has exceed (> 2 minutes)All other reports starting with Er…. Indicating a major hardware failure and consequently the radio has to be returned to factory. 3.7.1.Optical side toneEspecially on glider use, where no headset to get the side tone, it is very helpful to see the microphone working.At left lower side, there is a modulation indicator showing the talking activity. At no modulation it becomes a small dot approximately in the centre. Also it indicates a bad antenna matching by getting far out of the centre.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0027  of   52
3.8. Resetting to factory settingsReturning to the factory settings can only be initiated during power-up.During  power-up  the  MEMORY  and  DUAL  buttons  must  be  pressed simultaneously  and  the  display  will  show  “SET  DEFAULTS”.  When  the buttons  are  released  the  resetting  to  the  factory  settings  takes  place. When resetting is completed “DONE” is displayed.Resetting tot he factory settings will not change any data in the favourite list memory.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0028  of   52
3.9. SET UP - MenuDuring power-up the MEMORY  buttons must be pressed There are two functions within the Set-up menu:•  ERASE –  Erasing of the favourites (frequency and designator)•  Channel Spacing –  25kHz / 8,33kHzProgramming  of  the  Set-up  is  done  with  the  lower  3  buttons.  Their function is described on the display.MEMORY                      FREQSet-up  program  exit  is  with  the  MEMORY  button.  The  unit  remains powered and the normal operating mode is resumed.Remark:               =  3.9.1.ERASE – Erasing the Favourites ListWhen in the SET UP – Menu select the “ERASE“ submenu with the   .MEMORY                      FREQErasing the favourites (frequency and designator) starts after the   button was pressed again. This procedure may last a few minutes during which time “ERASING“ is displayed.All  INFO  frequencies  and  designators  that  were  stored  on  delivery  are User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0029  of   52
lost and all favourite index positions (01 to 99) are available to the user. 3.9.2.Channel SpacingWhen in the SET UP – Menu pressing the MEMORY button will  change into the Channel Space submenu. MEMORY                      FREQThe desired channel spacing then can be selected and the (X) indicates the actual channel spacing.4.Remote Control Tandem-seat  airplanes  can  be  equipped  with  the  KRT2RC  Remote Control  Unit.  The  remote  control  unit  is  connected  to  RS232  serial interface  and  enables  selection  of  the  most  common  settings  like frequency,  volume,  squelch,  VOX,  display  contrast  and  brightness.  In addition  the  unit  has  an  independent  memory  for  favourites  (frequency and designator). Transmission error messages are displayed in the error window in the third lineR_Time  =  Time-out transmission errorR_ChkS  =  Checksum errorR_Cmd  =   Unknown commandR_Char    =   Data errorR_Freq    =   Wrong FrequencyThe error message disappears when a valid command or a new frequency has been input, latest however after 5 seconds.Remote  control  unit  errors  do  not  interfere  with  the  KRT2 transceiver operation.Data transmissions between the transceiver KRT2 and the remote control unit  is  checked  once  every  minute.  A  “r”  in  the  upper  right  corner  is User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0030  of   52
displayed when there is no malfunction.5.Installation5.1. Installation HintsThe following hints should be considered for installation.A certified maintenance shop should perform the wiring. For the wiring diagram refer to chapter 5.7.3 5.2. Telecommunication DataThe following data may be required for the radio station licence.ManufacturerAIRplus Maintenance GmbHTypeKRT2EASA NumberP/N 100-90001-00Power Output6 WFrequency:118,000 – 136,975 MHzEmission Designator:6k00A3E für 25khz channel spacing5k00A3E für 8,33kHz channel spacing5.3. Scope of deliveryPart NumberDescriptionKRT2KRT2 - VHF TransceiverZUB2 (3 pcs)Mounting screw KRT2 - for panels up to 3mmSSKRT2Connector(when no cable set was ordered)……………………Operation and Installation ManualEASA Form 1User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0031  of   52
5.4. Unpacking and Inspecting the EquipmentCarefully unpack the equipment. Damages due to transportation must immediately be reported to the shipping company. Save the shipping container and all packing material to substantiate your claim.  For storage or reshipment the original packing material should be used..5.5. Mounting•  In cooperation with the maintenance shop, mounting details are specified. The maintenance shop can manufacture and install all cables that may be required.. •  Avoid installing the unit in the vicinity of heat sources. Sufficient air-circulation is required.•  There must be sufficient space for cables and connectors.•  Avoid sharp bends and wiring close to control cables.•  Cable length must be such that connectors are accessible for repair. •  The wiring to the transceiver must be installed such that water droplets formed by condensation will not run into the connector.•  Remove the turning knob in order to install the transceiver:o  Remove the turning knob cap with an appropriate tool.o  Loosen the screw and remove the turning knob.o Install cap correctly oriented!•  Installation is from the front side of the instrument panel with three 4mm screws in a 57mm panel cut-out.•   For installation details and drawings refer to chapter 5.7User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0032  of   52
5.6. Electrical ConnectionsThe 15-pin D-Sub connector contains all electrical connections except the antenna.The battery plus connection must be protected with a 4amps slow blow fuse !5.6.1.Microphone-ConnectionBoth  the  L (left)  and  R  (right) microphone  input  channels  can either be connected  to  standard  microphones  (standard  signal  level  1Vpp)  or  to dynamic microphones (standard signal level 5mV to 10mV).For standard microphones a supply voltage of 8V at 330Ω is provided.Elementary  Electret  microphones  can  also  be  connected.  They  have considerably  lower  signal  levels  and  therefore  require  an  8V  supply voltage.The  microphone input channel amplifier gain can be selected via the the MIC-Setup menu 3.4.10.When dynamic microphones are used in gliders the 8V supply voltage is switched off for power saving purposes.Standard microphones normally used in headsets together with dynamic microphones generally can not be used at the same time.Motor  gliders  should  have  a  toggle  switch  installed  to  differentiate between motor  less  flight with dynamic  microphones and powered flight with headsets.When  the  AUTO  mode  is  selected  in  the  MIC-Setup  menu  the  KRT2 automatically  recognizes  to  which  microphone  type  has  been  switched and acts accordingly.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0033  of   52
Because the 8V supply voltage is switched off when dynamic microphones are  used  during  glider  flight  the  second  (copilot)  headset  microphone  is disabled.A maximum  of two microphones of same type may be connected to each microphone input channel.5.6.2.Earphone ConnectionSeveral  earphones of same type can be connected in parallel. The total impedance should not be less than 60 Ohms. 5.6.3.External Audio InputAudio alarms or even music can be made available via the external audio input. When this input is not used it must be connected to ground in order to avoid noise. PIN5 must be connected to Battery minus (GND).User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0034  of   52
5.7. Finally Audio-SetupThis is an overview for a correct audio set up depending on the usage.5.7.1.For glidersPress button AUD  3x   for VOX:  Set to VOX 10 (turn off).Press button AUD  4x   for TXm:  Set to TXm**.Press button AUD  6x   for EXT:  Set to EXT 00 (turn off).Press button AUD  10x for EXT:  Set to MIC-Level 11.5.7.2.For motor gliders For change mode  (motoring & headset – gliding & dynamic microphone)Press button AUD  3x   for VOX:  Set to VOX 3.on condition at motoring.Press button AUD  4x   for TXm:  Set to TXm**.Press button AUD  6x   for EXT:  Set to EXT 00 (turn off), or on condition.Press button AUD  10x for EXT:  Set to MIC-Level 5,select AUTO5.7.3.Für Motor planes Press button AUD  3x   for VOX:  Set to VOX 3 (turn off).Press button AUD  4x   for TXm:  Set to TXm**, or on condition.Press button AUD  6x   for EXT:  Set to EXT 00 (turn off), or on condition.Press button AUD  10x for EXT:  Set to MIC-Level 3, or on condition.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0035  of   52
5.8. Wiring5.8.1.Wire GaugesSupply lines (Power, GND):  AWG18 (0,96 mm²) Control lines:  AWG22 (0,38 mm²)All wires must be aviation certified.5.8.2.Connector Pin-ConfigurationUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0036  of   52
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5.8.3.Wiring Diagram User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0038  of   52
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5.8.4.Connection supportIn order to connect shields of all cables at a single point and to avoid ground loops an adapter board as shown is recommended.              The adapter board is placed between the connector pin rows and soldered to the BAT plus pins 8,15 and GND pins 1,9. Further information printed on the board serves to connect all cables to its corresponding pins. User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0040  of   52
5.9. Antenna5.9.1.Antenna Selection•  A 50  Ohms  impedance VHF-COM-antenna  is required.•  The antenna must be approved in respect to aircraft type and installation location.•  The antenna specifications can only be fulfilled when properly installed 5.9.2.Installation Recommendation•  The manufactures instructions have to be observed.•  The  metallic  contact  between  airplane  surface  and  antenna  ground must be very good. Non-metallic airplanes must have installed a metal sheet, foil or mesh of at least 80×80 cm inside the fuselage as electric counterweight.. •  In  order  to  avoid  interference  the  distance  between  a  COM  an  NAV antenna or between a COM  and another COM  antenna should be as large as possible. A distance of 2 meters normally is sufficient.•  The antenna must vertically be installed as far as possible away from parts  like  propeller,  landing-gear,  rudder  etc.,  that  may  influence propagation of the radio signals.•  In gliders the internal antenna provided by the airplane manufacturer is to be used.The  RF-antenna  cable  may  not  be  part  of  other  cable sets like power-supply or microphone. It must not be placed together with any other COM,  NAV or transponder antenna cable. User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0041  of   52
5.10. Microphone generalThe correct setting of the MIC and VOX  values is of great importance for Intercom system (see 3.4.3. VOX Intercom Voice Trigger Level and 3.4.10. MIC Setup).The VOX  intercom voice trigger level must be set to such a value that the intercom  system  is  activated  when  speaking  at  a normal voice  level into the microphone. It shall not be triggered by normal cockpit noise. When  there  is  extreme  cockpit  noise  or  there  are  uncompensated microphones  VOX  can  be  deactivated  with  VOX=01  to  enable  manual intercom operation.The  manual  intercom  operation  is  activated  with  one  or  two  separate, parallel connected, optional intercom switches. These switches are not the PTT switches. The intercom switches connect pin12 (intercom) with GND (pin1and9).An “e” will be indicated if pin12 is not on GND.Communication  with  the  VOX  system  requires  pin  12  to  be  connected  to GND by means of one or two intercom switches.The KRT2 unit transmits only when a PTT switch is pressed.Cockpit  noise  suppression  is  only  possible  with  differential  microphones used in modern headsets. Normal Electret microphones are not suitable.5.11. Post-Installation Check  A  certified  maintenance  shop  must  verify  the  proper operation of  the VHF transceiver.A complete check of all airplane systems is required to certify that the new wiring is not causing any malfunction.The standing wave ratio must be less than 3:1.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0042  of   52
A test flight is recommended to verify proper transceiver operation.The following items should be checked:•  Check transceiver operation with a radio station at least 50 km away when at 2000ft or above.•  Check if there is unusual electrical interference or noise.•  If possible check the transceiver operation on low and high frequencies of  the VHF frequency band.5.12. Starting UpSwitch the unit on with the ON button.The following display will appear:  The start display shows device type and the software number. It then changes into the normal operating mode (Direct Input).5.13. AccessoriesSuitable accessories like antennas, cable sets, and switches can be purchased at our online shop on  www.AIRplus- avionics.com.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0043  of   52
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5.14. Drawings5.14.1.DimensionsUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0045  of   52
5.14.2.Installation DirectionsConnection Area  Panel Cut-outUser & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0046  of   52
6.ANNEX6.1. Frequency / Channel- scheduleThe  following  table  contains  the  operating  and  displayed  frequencies between 118.000 and... 118.100 MHz. The table can be continued up to 136.975 MHz following the same principle.Operatingfrequency(MHz)CannelSpacing(kHz)Displayedchannel8.33/25 kHz ModeDisplayedChannel25 kHz Mode118.000025118.000118.000118.00008.33118.005118.00838.33118.010118.01668.33118.015118.025025118.025118.020118.02508.33118.030118.03338.33118.035118.04168.33118.040118.050025118.050118.050118.05008.33118.055118.05838.33118.060118.06668.33118.065118.075025118.075118.070118.07508.33118.080118.08338.33118.085118.09168.33118.090118.100025118.100118.100118.10008.33118.105etc.etc.etc.etc.User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0047  of   52
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6.2. Technical DataGENERALCompliance StandardsETSO-2C169a, ED-23B Class 4ED-23B Class CTSO-C169a,Class 6TSO-C169a, Class H1 & H2StandardsEUROCAE ED-23BRTCA DO-160ERTCA DO-178B Software Level DDimensionsHeight:   65 mm Width:    65 mm Depth:   144mm plus rear panel plugs 60mmWeight0.36 kg Mountingpanel mounting, cut-out Ø 57 mmTemperature RangesOperation-20 °C to +55 °CStorage-55 °C to +85 °CMaximum Height35000 ftVibrationDO-160E, Cat. S, Vibration Curve MHumidityRTCA DO-160E, Cat. AShock6 G  operation20 G  crash safetyRTCA DO-160F ENV. CAT.[C1Z]CAA[SM]XXXXXXZBAAA[YY]M[B3F3]XXAPower Supply9 VDC to 33VDC   test @ 12VDC•Transmitter: 2.0 A (typ.)•Receiver:  0.1 A•Illumination 0.02A•Audio Power amp. Up to 1Aemergency operation: 9 VDCPower  ConsumptionStandby 1W, Transmit 30 WFrequency Range118.000 .. 136.995 MHz User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0049  of   52
Frequency Stability±5 ppmFuseexternal fuse required: 4 A, slow-blowCompass Safe Distance30 cmTRANSMITTERPOWER OUTPUT6 W (nominal)    4 W (minimal)HARMONIC DISTORTION<10 % at 70 % modulationSIDETONE OUTPUT>0,5W an 300Ω (head set output)MICROPHONE INPUTS2 x standard (50mV…2V) into 100Ωor  2 x dynamicHARMONIC CONTENT>60dBcMODULATION FIDELITYdeviation <6 dB von 350…2500HzCARRIER NOISE LEVEL>35dB at 70% Modulation indexUNWANTED FREQUENCY MODULATION<1kHz at m=70% / 1kHzDUTY CYCLE2 minutes on, 4 minutes off;automatic turn-off after 2 minutes continuous transmitter operationRECEIVERSENSITIVITY-105 dBm (>6 dB S+N/N, m = 30 % / 1 kHz)BANDWIDTH  /  25 KHZ-6-dB-bandwidth > ±8.0 kHzBANDWIDTH  /  8.33 KHZ-6-dB-bandwidth > ±2.78 kHzSELECTIVITY(channel spacing 25 KHZ)-40-dB-bandwidth < ±17.0 kHz-60-dB-bandwidth < ±22.0 kHzSELECTIVITY(channel spacing 8.33 KHZ)-60-dB-bandwidth < ±7.37 kHzSPEAKER OUTPUT≥4 W into 4 Ω AGC CHARACTERISTICDeviation des NF-output< 6 dBfrom 10 µV to 10 mVSQUELCH Automatic Squelch (adjustable)User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0050  of   52
SPURIOUS RESPONSES> 80 dBDISTORTION  (350…2500Hz)<25% at rated power (85% / -33dBm)<10% at 10dB below rated power(70% / -33dBm)User & Installation manualVHF- Communication TransceiverDoc.-Nr:DE-3000-800100eKRT2 & KRT 2ARevision 5.0Software >5.0051  of   52
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