Avery Dennison Deutschland 64-04-05-06-08 RFID Label Printer User Manual 64XSPZME

Avery Dennison Deutschland GmbH RFID Label Printer 64XSPZME

Users Manual

03/05 Rev. 3.01-02 USER + SERVICE MANUAL 64-xx – 64-xx dispenser – TT4 SpecificationsDevice Types, Use......................................... 2 64-0x Basic ................................................ 2 64-0x Peripheral......................................... 2 64-0x Dispenser M ..................................... 2 64-0x Dispenser A...................................... 3 TT4............................................................. 3 Options....................................................... 3 Technical Specifications ................................ 5 Dimensions ................................................ 5 Performance data....................................... 6 Label material............................................. 8 Ribbon........................................................ 9 Connections, device data........................... 9 Ambient conditions..................................... 9 Interfaces ................................................... 9 Electronics................................................ 10 Operation features ................................... 10 Status messages / Test functions ............ 10 Test certificates ........................................ 10 Appendix...................................................... 11 Automatic ribbon economy....................... 11 Important distances to the print line ......... 12 TT4 Specifications.................................... 13 Index ............................................................ 14
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 2Device Types, Use 64-0x Basic The x in the printer name stands for 4, 5, 6 or 8. The higher this number is, the wider label material can be used with this printer. • Monotone printing of labelling materials for thermal and thermotransfer processes • Printing on different materials, e.g. cardboard or self-adhesive labels • Processing roll and fan-folded material • Print width: -- 64-04 up to 106.6 mm -- 64-05 up to 127.9 mm -- 64-06 up to 159.9 mm -- 64-08 up to 213.2 mm • Resolution: 300 dpi • Interfaces: RS 232, RS 422/485 (optional), USB, Centronics, Ethernet (optional) ¯ The 64-0x Basic may not be used with peripheral devices! 64-0x Peripheral • Basic equipment as 64-0x Basic • The 64-0x Peripheral is additionally equipped with a motor driver and a connector for peripheral devices. Thus it offers the possibility of driving a cutter or a rewinder. 64-0x Dispenser M • Basic equipment as 64-0x Peripheral • Additional features: Dispensing edge and internal backing paper rewinder • Dispensing of self-adhesive labels after printing; the backing paper is wound up inside of the printer. • „M“ stands for manual application of the labels, what means that the label is taken off the dispensing edge and is applied to the product by hand. For this reason, the dispensing edge provides a light barrier which triggers the dispensing of the next label, if the current one is taken off. ¯ Alternatively, the dispensing can be triggered by a foot switch. The switch must be connected to the optional single-start connector.
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 3 64-0x Dispenser A • Basic equipment as 64-0x Peripheral • Additional features: Dispensing edge and internal backing paper rewinder • Dispensing of self-adhesive labels after printing; the backing paper is wound up inside of the printer. • “A” stands for automatic label application, what means, that the label is applied by an applicator. The dispensing edge is longer than the type “M” edge and has no light barrier. TT4 • Label printer based on 64-04 • Monotone printing of labelling materials for thermal and thermotransfer processes • Print width up to 98.0 mm • Automatic label material feed from 4 material sources: One roll material unwinder and three compartments for leporello material. The compartments are placed in a magazin below the printer. Options Internal Options ...should be factory-fitted or installed by a service engineer: • Reflex sensor: Light barrier fork that apart from the transmission sensor, also contains a reflex sensor. • Fullsize sensor: Punch sensor which can be shifted across the full material width. ¯ The fullsize sensor can not be used under one of the following conditions: -- The printer is a 64-0x Dispenser (type A or M). -- The printer is operated with the online verifier (see below) option. • USI (Universal Signal Interface): can e.g. be used to control an applicator or a scanner. • Options board with an additional serial interface (COM 2) and a PS/2 keyboard connector. • Antistatic kit: reduces electrostatic charge, which can especially arise of the processing of plastic labels. Electrostatic discharge can damage or destroy electronic circuits of the printer. • Realtime clock • RS 422/485 interface, instead of RS 232 • Single-Start option: Connector for a foot switch or another external signal, which is supposed to start or stop the printer.
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 4External Options …do not require any special alterations to the printer, however, the printer must be prepared for the use of peripheral devices: • Cutter: Optional high-performance, low-noise cutter with double-cut function from 1 to 5 mm • Rewinder: is mounted to the printer and rewinds the printed label materials with the printed side facing inwards or outwards • Online Verifier: The online verifier (OLV) checks printed bar code immediately after printing it. If the bar code has not been printed or has not been printed in a readable way, the OLV stopps the printer. • Keyboard for standalone operation • Foot switch for triggering the label dispenser (printer must be equipped with single-start option)
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 5Technical Specifications Dimensions Fig. 1 Dimensions of the 64-xx series standard printers. Refer to the following table for the values. Printer W(idth) / mm H(eight) / mm D(epth) / mm Weight in kg 64-04/05 320 305 490 20.0 64-04/05 with cutter 320 305 540 21.5 64-06 350 305 490 21.5 64-06 with cutter 350 305 540 23.0 64-08 450 305 490 26.0 64-08 with cutter 450 305 540 27.5 TT4 280 600 490 35.0 TT4 with cutter 280 600 540 36.5 Tab. 1 Dimensions and weights of the 64-0x series printers. All width measures refer to the housing without the approx. 5 mm wide motor cover. ¯ The dispenser versions of the printers have equal dimensions as the standard types, respectively. P Dimensioned drawings of the 64-0x with and without dispenser, cutter or rewinder are contained in DXF format (Autocad) on the Documentation-CD in folder \Massblaetter\. B/WHT/DZ0125.cdr
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 6 Performance data Print technology Thermal direct printing, thermal transfer printing Printhead "Corner Edge Type" print head, high-definition, fast, with integrated temperature control Resolution 12 dots/mm (300 dpi) Print speed 64-04/05............................... 50 to 406 mm/s (4 to 16 ”/s) 64-06.................................... 50 to 359 mm/s (4 to 14 ”/s) 64-08.................................... 50 to 229 mm/s (4 to 9 ”/s) TT4....................................... 50 to 300 mm/s (4 to 12 ”/s) Unit interval 25,4 mm/s (1 “/s), respectively Print speed 64-0x Dispenser SYSTEM PARAMETERS >Transport mode = Printer Ribbon autoecon.„Dispenser motor“ „Dual motors“ „Printer motor“ Off 12 "/s 12 "/s 16 "/s 64-04/05 Dispenser On 8 "/s 12 "/s 16 "/s Off 12 "/s 12 "/s 14 "/s 64-06 Dispenser On 8 "/s 12 "/s 14 "/s Off 10 "/s 10 "/s 9 "/s 64-08 Dispenser On 8 "/s 10 "/s 9 "/s Tab. 2 The maximum print speed of the dispenser printers depends on the setting of the parameter "SYSTEM PARMETERS > Transport mode". The values are recommendations, up to which proper functioning of the printer is guaranteed. Print width (actual) 64-04.................................... 106.6 mm 64-05.................................... 127.9 mm 64-06.................................... 159.9 mm 64-08.................................... 213.2 mm TT4....................................... 98.0 mm Output mode 1:1 and 100 % printable, either with or without cut. ¯ Non-printable area: 1 mm from the front label edge (1st edge in feed direction) and 1 mm from the left band border (right border in feed direction).
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 7 Gap detection Self-initialising light transmission sensor, optional reflex sensor (at the bottom side of the material). Correction of gap displacement in feed direction is possible by modifying the gap offset (parameter PRINT PARAMETERS > Punch offset), ¯ The trigger point of the reflex mark (that is the actual label beginning) is at the dark-to-bright change of the reflex mark. Light transmission sensor Reflex sensor Setting range 2-17 mm 13-26 mm Punch length (in feed direction) 0.8-14 mm 4 mm (recommended) Punch width (across the web) min. 4 mm 12 mm (recommended) Tab. 3 Punch dimensions and setting ranges. Emulation Easy Plug, Line Printer, Hex Dump Character sets 17 fonts including OCR-A and OCR-B, 3 scalable fonts, Truetype fonts supported Character modification Scaling in X/Y direction up to factor 16, Rotation 0, 90, 180, 270 degrees Fig. 2 Impression accuracy depends on the printing position. +0,5+1,0+1,5+2,0mm+3,0Max. misalignment of the printing position- 0,5-1,0-1,5-2,0-2,5-3,050 100 150 200 mm 300 Distancepunch - printing positionPunch positionPrintingdirection0Printing position 1 Printing position 2Max. misalignment atprinting position 1= 1,0 mmMax. misalignment atprinting position 2= 2,5 mmLabel+1%-1%PunchZ00521E.cdr
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 8 Bar codes EAN 8 and EAN 13 with Add-On 2 and 5, UPC-A, UPC-E, Code 39, Code 39 Ratio 3:1 and Ratio 2,5:1, Code ITF, Codabar, Code 128, Code 2/5, Code 2/5 1, Code 2/5 5, Code 2/5 Interleaved Ratio 1:3, Code 2/5 Matrix Ratio 1:2,5; Code 2/5 Matrix Ratio 1:3; Code MSI, Code EAN 128; Postcode (Guide and Identity Code), UPS Code 128 All bar codes scalable in 30 widths and the height 2dim. bar codes Data Matrix Code (coded according to ECC200), Maxi Code, PDF 417, Codablock F Label material Material type 64-0x: Self-adhesive, card and synthetic materials, suitable for printing in thermal direct process and thermal transfer process. Use of roll material or leporello possible. TT4: Card material, suitable for printing in thermal direct process and thermal transfer process. Use of roll material and three different Leporello materials without material change. Material weight 64-04/05/06:......................... max. 240 g/m2 64-08:................................... max. 160 g/m2 TT4:...................................... max. 240 g/m2 Material width 64-04/05............................... 25.4 to 154 mm 64-04/05 Dispenser.............. 25.4 to 140 mm 64-06.................................... 30.2 to 185 mm 64-06 Dispenser................... 30.2 to 172 mm 64-08.................................... 100 to 254 mm 64-08 Dispenser................... 100 to 241 mm TT4....................................... 25.4 to 99 mm Label length 64-0x.................................... 5 to “max. print length” 64-0x Dispenser................... 10 to “max. print length” The max. print length depends on the memory availability of the printer. Label roll 64-xx: Max. outer-Ø:....................... 210 mm Inner-Ø:................................ 38/76/102 mm (1,5/3/4”) TT4: In addition to the roll, 3 Leporello compartments in the magazine. Roll weight 64-04/05............................... max. 4250 g 64-06.................................... max. 7200 g 64-08.................................... max. 5000 g TT4....................................... max. 4250 g
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 9 Ribbon Ribbon roll Max. outer-Ø :...................... 90 mm Inner core-Ø :....................... 25.4 mm (1") Printer Ribbon width 64-04/05 30-132 mm 64-04/05 Dispenser 30-140 mm 64-06 30-164 mm 64-06 Dispenser 30-172 mm 64-08 40-217 mm 64-08 Dispenser 40-241 mm TT4 30-97 mm Tab. 4 Admissible ribbon width of the different printer types.. Connections, device data Printer Mains voltage Mains frequency Power consumption Max. input current 64-04/05/06 115-240 V 50-60 Hz 250 W 3.2 A 64-08 100-240 V 50-60 Hz 450 W 3.2 A Tab. 5 Connection data for 64-xx printers. Ambient conditions Operating temp. +5 to +35 °C Storage temperature -20 to +70 °C Humidity 45 to 75 %, non-condensing Noise < 70 dB(A) Protection Class IP 51 Interfaces • Serial Interface -- RS 232 -- RS 422/485 (instead of RS 232; selection via parameter menu; max. Baud rate 115200) -- Bidirectional mode possible • Parallel Interface -- Centronics -- Bidirectional mode possible • Optional: Ethernet interface 10/100 Base T • Optional: Universal Signal Interface (USI) • Optional: Second serial interface • Optional: PS/2 keyboard connector
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 10 Electronics Processor 64 Bit IDT MIPS RAM 16 MB (extendable to max. 80 MB) ROM 2 MB Plugin cards 1 slot for CompactFlash T1 up to max. 64 MB Realtime clock optional Signal interface (USI board) optional Operation features Operation panel 4-key control panel with 32-figure, illuminated LCD display Settings Definition of parameters using menu or Easy Plug commands Status messages / Test functions Test printouts Printouts for parameter settings, adding logo and font, line and bar code library Test functions Print tests with cut, test routines for memory and sensors, interface test Error reports Display of error reports on the display, continuation of print jobs without label loss Warnings Ribbon low Dot check Checks the printhead on defective dots – automatically or manually Test certificates TÜV GS TÜV GS test certificate: Tested safety (according to EN 60950:97) The devices conform to CE-requirements and are marked with the CE label. The manufacturer declares that the device conforms with the relevant European guidelines. EMC The EMC test was made according to the following norms: EN 55022:2000 Class A EN 55024:98+A1:01 EN 61000-3-2:2000 EN 61000-3-3:95+A1:01 EN 61000-6-2:01 ¯ The norm EN 55022 prescribes the following warning note to be included in the operation manual for devices of class A: Warning! This is class A equipment. This equipment may cause radio disturbances if it is used in a living area; in those cases can be demanded of the manufacturer to carry out appropriate measures.
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 11Appendix Automatic ribbon economy In regular print mode, ribbon is fed simultaneously with the label material. The automatic ribbon economy (= „ribbon saving“) stops the feeding of the ribbon if there are label areas of a certain size without imprinting. As a result, ribbon is saved (see Fig. 3). Fig. 3 Ribbon (Foil) consumption when printing labels with a small imprinting area and activated automatic ribbon economy. Ribbon consumption is slightly higher than the length of the imprinted area. The effect of ribbon saving depends on the print speed. The reason for this is the up and down movement of the printhead as well as the acceleration and slowing-down of the ribbon. Generally said: With a high print speed, less ribbon is saved as with a low print speed (see Tab. 6). Cutting or dispensing applications can additionally deteriorate the effect of ribbon saving. Activating ribbon Activate the automatic ribbon economy by selecting parameter „SYSTEM saving PARAMETERS/ Ribbon autoecon.“. Set the minimum distance between two print areas from which on ribbon saving should be activated with parameter „SYSTEM PARAMETERS/ Ribbon economy limit“. P For detailed information refer to topic section „Info-printouts and Parame-ters“. Only „Real 1:1“ The ribbon saving can only applied in Real 1:1 mode. All printjobs must the-refore be defined using the #IMR Easy Plug command. P For detailed information refer to the Easy Plug Manual, topic section „Des-cription of Commands“. TextTextTePrint head moves downPrintoutPrint head moves upConsumptionof foilLabel lengthZ0091E.cdrFeed directionLabel
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 12¯ Set the label length exactly; differences between real and defined label lengthe may disturb the automatic ribbon economy function! ¯ The print speed must equal the feed speed when using ribbon saving. Otherwise, the ribbon saving function may not work properly. Print speed in mm/s (Inch/s) Minimum length of unprinted area in mm Consumed ribbon per saving action in mm 51 (2) 3.7 1.2 76 (3) 4.6 1.9 102 (4) 5.9 3.1 127 (5) 7.4 4.4 152 (6) 8.9 5.9 178 (7) 11.1 7.6 203 (8) 14.1 9.5 229 (9) 17.6 11.3 254 (10) 21.3 13.6 279 (11) 25.3 15.9 205 (12) 30.0 18.5 330 (13) 34.5 21.2 356 (14) 39.9 24.2 381 (15) 45.6 27.3 406 (16) 51.3 30.5 Tab. 6 The amount (length) of consumed ribbon per saving action (lifting and lowering of the printhead) increases with the print speed. Important distances to the print line Distance print line to mm Punch sensor (light transmission) 16.0 Punch sensor (reflex) 16.0 Punch sensor (Full-Size) 67.8 Dispensing edge (long) 39.8 Dispensing edge (short) 24.2 Tab. 7 Important measures regarding the print line.
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 13 TT4 Specifications Dimensions, Leporello compartments TT4 Compartment Stack height Stack length Standard Maximum Top 80 mm 120 mm 280 mm Middle 75 mm 100 mm 380 mm Bottom 70 mm 100 mm 450 mm Without comp. 245 mm 450 mm Tab. 8 Adjustment range of the compartments and the maximum stack length for each compartment of the TT4 magazine. Scanner TT4 Scanner for barcodes pre-printed on reverse side Scanning speed: 500 scans/s Resolution: 0.15 mm Readable barcodes: 22 different types
03/05 Rev. 3.01-02 USER + SERVICE MANUAL Specifications 64-xx – 64-xx dispenser – TT4 14Index2 2dim. bar codes A Ambient conditions......................................9 Antistatic kit.................................................3 Automatic ribbon economy........................11 B Bar codes....................................................8 C CE label.....................................................10 Character modification ................................7 Character sets.............................................7 Connections ................................................9 D Dimensioned drawings................................5 Dot check ..................................................10 E ECC200, coding according to .....................8 EMC ..........................................................10 Emulation ....................................................7 Error reports..............................................10 F Foot switch ..................................................4 G Gap detection..............................................7 guidelines..................................................10 L Label beginning at reflex mark ....................7 Label length.................................................8 Label roll......................................................8 M Material type...........................................................8 width.........................................................8 Material weight............................................8 N Noise........................................................... 9 O Online Verifier............................................. 4 Operation panel ........................................ 10 Options board ............................................. 3 Output mode............................................... 6 P Plugin cards.............................................. 10 Print head ................................................... 6 Print speed.................................................. 6 Print technology.......................................... 6 Print width................................................... 6 Protection class .......................................... 9 R RAM.......................................................... 10 Realtime clock ............................................ 3 Reflex mark, trigger point............................ 7 Reflex sensor.............................................. 3 Resolution................................................... 6 Ribbon consumption................................. 11 Ribbon roll................................................... 9 Ribbon saving........................................... 11 Roll weight .................................................. 8 ROM ......................................................... 10 RS 422/485................................................. 3 S Settings..................................................... 10 Single-Start option ...................................... 3 T Test certificates......................................... 10 Test functions ........................................... 10 Test printouts............................................ 10 TT4 Scanner............................................. 13 U USI.............................................................. 3

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