Bauer Compressors B-RFID RF ID Reader in Air Fill Station User Manual Part 1

Bauer Compressors, Inc RF ID Reader in Air Fill Station Users Manual Part 1

Users Manual Part 1

Instruction Manual and Replacement Parts ListStationary Integrated SystemsHigh Pressure Breathing Air SystemUNICUS 4i - 25
UNICUS 4i1st Edition May 19932nd Edition; March 15, 2017WARNINGRev Chg Date Notes AuthRev Chg Date Notes Auth
MNL-0021FCC Compliance Statement
UNICUS 4iTable of ContentsCHAPTER 1:- - - - - - - - - - - - - - - - - - - - - INTRODUCTION1.1 HOW TO USE THIS MANUAL1.2 HOW TO USE THE REPLACEMENT PARTS LIST1.3 HOW TO USE THE APPENDIX1.4 UNIT SPECIFICATIONS1.5 COMPONENT LOCATIONSCHAPTER 2:- - - - - - - - - - - - - - OPERATING INSTRUCTIONS2.1 EMERGENCY STOP BUTTON2.2 OPERATOR INTERFACE2.3 FILL STATION OPERATION.CHAPTER 3:- - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK3.1 DESCRIPTION
MNL-00213.2 AUTOMATIC CONDENSATE DRAIN SYSTEM; ASY-40023.3 CONDENSATE COLLECTORCHAPTER 4: - - - - - - - - - - - - - - - - PURIFICATION SYSTEM4.1 INTRODUCTION
UNICUS 4i4.2 1P5S SECURUS II® PURIFICATION SYSTEM4.3 COMPONENT DESCRIPTION4.4 MAINTENANCE4.5 REPLACEMENT PARTS LIST CHAPTER 5:- - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I5.1 VERTICAL COMPRESSOR DRIVE5.2 MAINTENANCE OF THE V-BELT AND SHEAVES5.3 REPLACEMENT PART LISTCHAPTER 6:- - - - - - - - - - - - -ELECTRICAL PANEL, ASY-11916.1 OVERVIEW6.2 ELECTRICAL PANEL6.3 AC POWER REQUIREMENTS6.4 ELECTRICAL PANEL COMPONENTS6.5 ALARMS
MNL-00216.6 REPLACEMENT PARTS LISTCHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION7.1 DESCRIPTION7.2 COMPONENTS7.3 FUNCTIONS7.4 REPLACEMENT PARTS LISTCHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS8.1 DESCRIPTION8.2 OPERATION8.3 CALIBRATION8.4 SENSOR REPLACEMENT8.5 REPLACEMENT PARTSCHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE9.1 DESCRIPTION9.2 FILL STATION AIR FLOW9.3 MAINTENANCE9.4 REPLACEMENT PARTS LIST9.5 FILL HOSE ASSEMBLIESCHAPTER 10: - - - - - - - - - - - - -UNICUS III HP AIR STORAGE10.1 BOTTLE SPECIFICATIONS10.2 DESCRIPTION AND MAINTENANCE
UNICUS 4i10.3 AUTOCASCADE SYSTEM CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX11.1 SAFETY11.2 UNPACKING, HANDLING AND INSTALLATION11.3 LONG TERM STORAGE11.4 REPRODUCIBLE FORMS11.5 REFERENCE DATA11.6 ADDITIONAL DOCUMENTS
MNL-0021List of FiguresCHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTIONCHAPTER 2: - - - - - - - - - - - - - - OPERATING INSTRUCTIONSCHAPTER 3: - - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK
UNICUS 4iCHAPTER 4:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM
MNL-0021CHAPTER 5: - - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4ICHAPTER 6: - - - - - - - - - - - - ELECTRICAL PANEL, ASY-1191CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTIONCHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORSCHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE
UNICUS 4iCHAPTER 10: - - - - - - - - - - - - - UNICUS III HP AIR STORAGECHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX
MNL-0021CHAPTER 1: INTRODUCTION1.1 How To Use This Manual1.1.1 Manual Safety Notices NOTICEDANGERWARNING
UNICUS 4i1.2 How to Use the Replacement Parts ListCAUTION NOTICEInformation Example
MNL-00211.3 How to Use the AppendixFigure 1-1WARNING
UNICUS 4i1.4 Unit Specifications1.4.1 UNICUS 4i - 251.4.1.11.4.1.21.4.1.3Voltage Frequency Phase Power RPM Type
MNL-00211.5 Component LocationsFigure 1-2
UNICUS 4iFigure 1-3
MNL-0021Figure 1-4
UNICUS 4iCHAPTER 2: OPERATING INSTRUCTIONS2.1 Emergency Stop Button2.2 Operator Interface2.2.1 Badge ScreenFigure 2-1
MNL-00212.2.2 Admin. Main Menu ScreenFigure 2-2Figure 2-3
UNICUS 4i2.2.2.1Figure 2-4
MNL-00212.2.2.2Figure 2-5Figure 2-6
UNICUS 4i2.2.2.3Figure 2-7Figure 2-8
MNL-00212.2.2.3.12.2.2.3.2Figure 2-9Figure 2-10
UNICUS 4i2.2.2.3.32.2.2.3.42.2.2.42.2.2.5Figure 2-11
MNL-00212.2.3 Home Screen Figure 2-12Figure 2-13
UNICUS 4i2.2.3.12.2.3.2Figure 2-14
MNL-00212.2.3.3Figure 2-15WARNING
UNICUS 4i2.3 Fill Station Operation.WARNINGWARNINGFigure 2-16CAUTION
MNL-00212.3.1 Remote Fill Connection NOTICEFigure 2-17Connecting the Air Bottle Filling the Bottle21Disconnecting the Air Bottle21
UNICUS 4i2.3.1.12.3.1.22.3.1.3
MNL-0021CHAPTER 3: IK 18.1 II COMPRESSOR BLOCK 3.1 Description3.1.1 Component LocationFigure 3-11234567891011121314151617181920212223
UNICUS 4i3.1.2 Air Flow Diagram3.1.3 Lubrication System3.1.3.1Figure 3-2CAUTION15102346714ab8 913121114b14b
MNL-00213.1.3.23.1.3.33.1.3.43.1.3.5Figure 3-3 Figure 3-4CAUTION
UNICUS 4iFigure 3-5Figure 3-6 Figure 3-7
MNL-00213.1.3.63.1.4 Intake Filter3.1.4.13.1.4.2CAUTIONFigure 3-81234
UNICUS 4i3.1.5 Interstage Separators3.1.5.1WARNING
MNL-00213.1.5.2Figure 3-9 Figure 3-10
UNICUS 4i3.1.6 Compressor Valves and Valve Heads3.1.6.1Figure 3-11
MNL-00213.1.6.23.1.6.3Figure 3-12 Figure 3-13WARNING
UNICUS 4i3.1.6.43.1.6.4.13.1.6.4.2Figure 3-14
MNL-00213.1.6.53.1.6.5.13.1.6.5.2Figure 3-15CAUTION12348677543

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