Bauer Compressors B-RFID RF ID Reader in Air Fill Station User Manual Part 4

Bauer Compressors, Inc RF ID Reader in Air Fill Station Users Manual Part 4

Users Manual Part 4

UNICUS 4iCHAPTER 9: CFS III MAINTENANCE9.1 Description9.2 Fill Station Air Flow 9.3 Maintenance9.3.1 General MaintenanceWARNING
MNL-00219.3.2 Nonadjustable Valves9.3.3 Pressure Gauges9.3.4 Safety Valves9.3.5 Pneumatic ConnectionsFigure 9-1WARNING
UNICUS 4i9.3.6 Bearings for Bottle Door Pivot9.3.7 Pressure Hoses9.3.8 Door Gas SpringSetscrew diameter Hex size Recommended torque (inch lbs)Figure 9-2
MNL-00219.4 Replacement Parts List9.4.1 CFS III AssembliesItem Qty Part No. Description NotesFigure 9-3
UNICUS 4iItem Qty Part No. Description NotesFigure 9-4
MNL-0021Item Qty Part No. Description NotesFigure 9-5
UNICUS 4iItem Qty Part No. Description NotesFigure 9-6
MNL-0021Item Qty Part No. Description NotesFigure 9-7
UNICUS 4i9.5 Fill Hose AssembliesItem Qty Part No. Description Notesscuba fill onlyFigure 9-8
1 2345986107
UNICUS 4iItem Qty Part No. Description NotesFigure 9-9
MNL-0021Figure 9-9 (cont.)Item Qty Part No. Description Notes
UNICUS 4iCHAPTER 10: UNICUS III HP AIR STORAGE10.1 Bottle Specifications10.1.1 ISO/UN; ISO 9809-PART2 / United Nations10.1.2 ASME; American Society of Mechanical EngineersVesselISO / UN4,500 psig 5,000 psig 6,000 psigMaterialVolumeWorkingPressureTestPressureDiameterHeightWeightCylinderValveFinish
MNL-002110.2 Description and Maintenance10.2.1 DescriptionVesselASME5,250 psig 6,600 psigMaterialVolumeWorkingPressureTestPressureDiameterHeightWeightCylinderValveFinish
UNICUS 4i10.2.2 Maintenance10.2.2.110.2.2.2Figure 10-1
MNL-002110.2.2.310.2.2.410.2.2.5Figure 10-2
UNICUS 4i10.3 Autocascade System 10.3.1 General Figure 10-3CVPMVPTREGVRVSV
MNL-002110.3.2 Electrical10.3.3 Filling the Storage Banks10.3.4 Filling Bottles from the Storage Banks10.3.5 Manual Bypass
UNICUS 4iCHAPTER 11:APPENDIX11.1 Safety11.1.1 General Safety Precautions
MNL-0021
UNICUS 4i11.1.2 Safety Warning Labels
MNL-002111.2 Unpacking, Handling and Installation11.2.1 Unpacking and HandlingFigure 11-1WARNING
UNICUS 4i11.2.2 Installation of the Compressor Unit11.2.2.1CAUTIONFigure 11-2
MNL-002111.2.2.211.2.2.2.111.2.2.2.211.2.2.2.3Drive HpIntake and Exhaust Openings Dependent on Room Volume (V) and Height (h)V = 1750 ft³ h = 6.5 ft V = 3500 ft³ h = 10 ft V = 7000 ft³ h = 13 ftIntake (ft²) Exhaust (ft²) Intake (ft²) Exhaust (ft²) Intake (ft²) Exhaust (ft²)
UNICUS 4i11.2.2.2.411.2.3 Intake Gas11.2.3.1DriveHpIntake & Exhaust Openings Dependent on Room Volume (V) and Height (h)aa. The intake sizes given in the above table are for a cooling Gas velocity of 1000 ft.min. Bauer re commends that the cooling Gas velocity be in the range of 600 ft.min. to 2000 ft.min.V = 1750 ft³ h = 8 ft V = 3500 ft³ h = 10 ft V = 7000 ft³ h = 13 ftIntake (ft²)Exhaust cfmIntake (ft²)Exhaust cfmIntake (ft²)Exhaust cfm
MNL-002111.2.3.211.2.4 Compressor Intake PipingGuideline for Intake Piping with Max. Four 90° bendsInlet Capacity Distance Pipe Diameteraa. Add 1” of pipe diameter if the number of 90° bends exceeds four
UNICUS 4i11.2.5 Installation Procedures11.2.6 Electrical Installation11.2.6.111.2.6.2Figure 11-3
MNL-0021Figure 11-41 PHASEMotorHpFull Load Amps Fuse Ampsaa. Dual element time delay fuse Amps. Minimum Wire Sizebb. Normal Copper wire with THW, TH WN, o r XHHW insulation.120 V 208 V 230 V 120 V 208 V 230 V 120 V 208 V 230 V
UNICUS 4i3 PHASEMotorHpFull Load Amps Fuse Ampsaa. Dual element time delay fuse Amps.Minimum Wire Sizebb. Normal Copper wire with THW, TH WN or XHHW insulation.208 V 230 V 460V 208 V 230 V 460V 208 V 230 V 460Vc. mcm = 1,000 circular mils
MNL-002111.2.7 Pneumatic Leaks11.3 Long Term Storage11.3.1 General11.3.2 Preparations11.3.2.111.3.3 Preserving the CompressorWARNING
UNICUS 4i11.3.4 Preventive Maintenance During Storage11.3.5 Lubrication Oils for Preservation11.3.6 Reactivating the Compressor Unit
MNL-002111.4 Reproducible Forms11.4.1 Scheduled Maintenance FormDaily Para. Date Signature
UNICUS 4iWeekly or as required. Para. Date Signature500 Operating Hours. Para. Date Signature1,000 Operating Hours. Para. Date Signature2,000 Operating Hours. Para. Date Signature
MNL-00213,000 Operating Hours. Para. Date SignatureAnnually. Para. Date SignatureBiennially. (Every two years) Para. Date Signature
UNICUS 4i11.4.2 Cartridge Operating HoursDate Operating hoursAmbient temp. + 18°Fduring compressionCorrection factorAdjusted cartridge hoursToday Total
MNL-002111.4.3 Record of Operating HoursDate Minutes Total Date Minutes Total
UNICUS 4i11.5 Reference Data11.5.1 Tightening Torque Values11.5.2 Torque Sequence Diagrams11.5.3 Conversion FormulasTable 11-1: Bolt or Screw Size Max. TorqueFigure 11-51234123456
MNL-002111.5.4 Approved Lubricants Chart11.5.5 Glossary of Abbreviations and AcronymsA CA C DA S M EC WC C wC G AD I ND o TE 1E 3H cI A WM SN E CN E M AN F P AO S H AO D pO E MP L CP M VS cTable 11-2: Usage Lubricants
UNICUS 4i11.6 Additional Documents11.6.1 Diagrams and Drawings11.6.2 Other Documents
CORRECTIONS & COMMENTSdocumentation@bauercomp.comSubmitters Contact Information: Unit Information:

Navigation menu