EnergyICT NV RTUS2-WC DATA CONCENTRATOR COLLECTING METER DATA OVER WAENIS RF NETWORK User Manual EMNL000057 01 EN EVOGate 2 0

EnergyICT NV DATA CONCENTRATOR COLLECTING METER DATA OVER WAENIS RF NETWORK EMNL000057 01 EN EVOGate 2 0

USERS MANUAL

    EVOGate 2.0  with RTU+Server2   Installation Manual               Serial Number                        Document Code EMNL000057_01_EN EVOGate 2.0
2 / 29                                   Copyright  EnergyICT n.v. Copyright 2011 by EnergyICT n.v. All rights reserved.  The information in this  document is  subject  to change without notice and does not represent  a  commitment on the part of EnergyICT.  The  software described in this document is furnished under a license agreement, and may be used or copied only in accordance with the terms of that agreement. No part of this document may be reproduced, transmitted, transcribed, stored in any retrieval system, or translated into any language by  any  means,  electronic  or  mechanical,  including  photocopying  and  recording,  for  any  purpose  other  than  the  licensee's personal use without the express written permission of EnergyICT. In no event will EnergyICT be responsible for any damages, including any lost profits, lost savings or other incidental or consequential damages arising out of the use of this product.   Disclaimer  The information contained in this message (including any attachments) is confidential and intended solely for the attention and use  of  the  named  addressee(s). It  must  not  be  disclosed  to  any person  without  our  authority.  If  you  are not  the  intended recipient, please delete it from your system immediately - any disclosure, copying or distribution thereof or any action taken or omitted to be taken in reliance thereon is prohibited and may be unlawful.
3 / 29   Table of contents  Safety Precautions ........................................................................................................................................4 Notice on Interference ..................................................................................................................................5 Chapter 1: Introduction ........................................................................................................ 6 About the EVOGate 2.0 .................................................................................................................................7 EVOGate 2.0 Component Overview ...............................................................................................................8 Technical Specifications ..............................................................................................................................10 RTU+Server2 Casing...................................................................................................................................11 IP Enclosure Casing ....................................................................................................................................12 RTU+Server2 Labels ...................................................................................................................................14 IP Enclosure Labels.....................................................................................................................................16 LED Indications...........................................................................................................................................19 Chapter 2: Mounting and Wiring......................................................................................... 20 Mounting Instructions IP Enclosure .............................................................................................................21 Power Supply Wiring Safety Guidelines........................................................................................................21 Power Supply Wiring Instructions EVOGate 2.0............................................................................................22 Power Supply Wiring RTU+Server2 .............................................................................................................23 Chapter 3: Communication Interfaces................................................................................ 24 Overview Communication Interfaces............................................................................................................25 Double Ethernet Connection........................................................................................................................26 Double USB 2.0 Host Connection.................................................................................................................26 GSM/GPRS Modem......................................................................................................................................27 Wavenis RF Modem ....................................................................................................................................28 Appendix ............................................................................................................................. 29
4 / 29   Safety Precautions  Precautions   The  EVOGate  2.0  with  RTU+®  Server2  has  been  designed  and  tested  with  US norms and has left the factory in a safe condition. The present installation manual contains  important  information  and  warnings  which  have  to  be  followed  by  the user to ensure safe operation and to retain the unit in safe condition. Interventions   Any  interventions  to  the  EVOGate  2.0  with  RTU+®  Server2  must  be  done  by technical service staff only.  Note  + Changes  or  modifications  not  expressly  approved  by  the  responsible  party for compliance (EnergyICT®) could void the user's authority to   operate the equipment.  Clock   The device contains a real-time clock with 6 day autonomy in case of  absence of power. WARNING!   When  activating the  Wavenis modem,  an RF  antenna must already  be connected to  the  EVOGate  2.0!  The  absence  of  an  antenna  during  activation  will  cause irreparable damage to the modem.  Consult “Wavenis RF Modem” on page 27 for more information.
5 / 29   Notice on Interference  FCC  The EVOGate 2.0 complies with Part 15 of the FCC Rules / Industry Canada license-exempt  RSS  standard(s).  Operation is  subject  to  the  following  two  conditions:  (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Class B digital device  This Class B digital apparatus complies with Canadian ICES-003. Use of radio frequency energy  This  device  generates,  uses  and  can  radiate  radio  frequency  energy  and,  if  not installed  and  used  in  accordance  with  the  instructions,  may  cause  harmful interference to radio communications. However,  there  is  no  guarantee  that  interference  will  not  occur  in  a  particular installation. Preventing interference  If  this equipment  does cause harmful  interference  to radio  or television reception, which  can  be  determined  by  turning  the  equipment  off  and  on,  the  user  is encouraged  to  try  to  correct  the  interference  by  one  or  more  of  the  following measures: + Reorient or relocate the receiving antenna + Increase the distance between the equipment and the receiver + Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. + Consult the dealer or an experienced radio/TV technician for help.   Notice on Industry Canada (IC) certification  Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and  maximum  (or  lesser)  gain  approved  for  the  transmitter  by  Industry  Canada.  To  reduce  potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. This  radio  transmitter  (IC:  9864A-RTUS2WC)  has  been  approved  by  Industry  Canada  to operate  with the antenna types listed below with the maximum permissible gain and required antenna impedance for each  antenna  type  indicated.  Antenna  types  not  included  in  this  list,  having  a  gain  greater  than  the maximum gain indicated for that type, are strictly prohibited for use with this device Antenna type used for certification measurements : Antenex FG9026 Antenna specs: - Frequency range : 902 – 928 MHz - VSWR : < 1.5:1 Max - Nominal Gain : 6 dBd - Nominal impedance : 50 Ohm - Polarization : vertical
6 / 29   Chapter 1: Introduction  Introduction   This chapter provides  the user  with an introduction to the  EVOGate 2.0, its main internal components (including EnergyICT’s RTU+ Server2 data concentrator) and its main functions.  Chapter description  This chapter describes the following topics:   Topic  Page   About the EVOGate 2.0  [7]   EVOGate 2.0 Component Overview  [8]  Technical Specifications  [10]   RTU+Server2 Casing  [11]    IP Enclosure Casing  [12]    RTU+Server2 Labels  [14]    IP Enclosure Labels  [16]    LED Indications  [18]
7 / 29   About the EVOGate 2.0  Description  The  EVOGate  2.0  is  positioned  as  the  generic  ODM  Water  solution  for  utility applications in the United States. EVOGate  2.0’s main component  is  the  RTU+ Server2 concentrator;  which  is built around a core feature set and is provided with a robust casing. The RTU+ Server2 is installed inside the EVOGate 2.0’s IP enclosure resisting easily to any industrial environment.  The  RTU+  Server2  also  offers  unprecedented  upstream  and downstream flexibility and splits expensive communication over multiple endpoints, allowing utilities to optimize the implementation of various AMI technologies. Main functions  The table below lists the main functions of the RTU+ Server2: Function  Description Data collection   Data  is  collected  and  stored  per  definable  interval period;  the  device  is  able  to  store  a  virtually  unlimited amount of data, depending on its memory capacity. For more  information  on  memory  capacity,  see  “Technical Specifications” on page 10. Pulse  data  is  collected  via  the  digital  inputs  and  meter data  is collected  via the  standard  serial  interface or  via an optional communication interface.  Data transfer   The  RTU+  Server2  can  transfer  data  to  EnergyICT’s advanced  EIServer  meter  data  management  solution using  the  EIWebp+  push  protocol,  via  its  Ethernet ports, or via an optional communication interface. Fixed network management and remote monitoring The  RTU+  Server2  has  embedded  network management  capability  and  serves  as  master concentrator  in  a Wavenis  RF  network,  with  multiple Wavenis  endpoints  acting  as  slaves.  For  more information, see “Wavenis RF Modem” on page 27.
8 / 29   EVOGate 2.0 Component Overview   Overview  Listed below are EVOGate 2.0’s main components. The EVOGate 2.0 entails all components described here at purchase, except for the Wavenis antenna (and coax cable) which need to be purchased separately. Consult the Appendix for more information.
9 / 29    Description    Component   Type 1. GSM Antenna   CANT000021 2. IP Polyester enclosure  Schneider Electric NSYPLM43 3. N-to-N Surge protection  Phoenix contact 2818148 4. Data concentrator  DIN Rail mounted RTU+Server2 5. Net Filter  DIN Rail mounted Phoenix contact 2788977 6. Surge Protector  DIN Rail mounted Phoenix contact 2856812 7. Automatic Fuse  DIN Rail mounted Phoenix contact 0916608 8. Battery   CBAT000003 Important! Battery may need to be installed by the customer (application dependent).
10 / 29   Technical Specifications   Feature   Implementation  HOUSING  IP Enclosure Housing Protection: • IP 66  • Type NSYPLM43 (See p. 12 for more technical characteristics)   Internal RTU+Server2 Housing: • Plastic enclosure 183 * 174 * 62 mm. (including optional connector cover) • Material: PC ABS (UL94 5VA compliant) • Fixation: DIN Rail connection  POWER  • Universal Power Supply: 100 VAC - 230 VAC  BATTERY • Internal Lithium ion battery pack, based on GP Battery Swing 4400 Cells  • Usage: UPS functionality.  o When main power is cut, unit survives for maximum 6 days. • Discharge temp: -40 °C - +65°C • Charge temp: -10°C - +60°C • Voltage: 7,4V / 12Ah • Fuel Gauge circuit with I2C communication 5V signaling • Configuration: 2S3P • Recharging time: 24 to 48 hours • Certification: UN3480  CONSUMPTION  • Max. 6 VA  FUSE  • 6 A  MEMORY  RTU+SERVER2 • 128 MByte SDRAM (32-bit wide) • 256 MByte Managed NAND Flash (up to 2GByte on request). Memory extension is not possible.  OPERATING   SYSTEM • Linux  SOFTWARE • Plug and Play configured software cooperating with EIServer • Data collection software with extended protocol library  SOFTWARE     UPGRADES • via Ethernet  • via USB  • via GPRS (possible but not recommended)  TEMPERATURE • Extended temperature range from -20° C to +60° C  TAMPER DETECTION • Tamper contact via a “cover-removed” alarm: when the internal cover is removed, an alarm signal is sent to the meter data management platform.  CERTIFICATIONS • CCSAUS certified • Emission: FCC Part 15, FCC ID : VS7RTUS2-WC  / IC : 9864A-RTUS2WC
11 / 29   RTU+Server2 Casing  Overview   The  RTU+  Server2  resides  in  a  PC  ABS  UL94  5VA-compliant  plastic enclosure.  This cover shields the motherboard and all internal components from the outside. 3 screws are used to fasten this cover to the mounting plate.  Dimensions  Plastic enclosure 183 * 174 * 62 mm.
12 / 29   IP Enclosure Casing  Overview  The  RTU+  Server2  and  all  EVOGate  2.0  components  are  mounted  into  a  Polyester wall-mounting enclosure IP 66 Type NSYPLM43:  Technical specifications   • Monobloc  wall-mounting  enclosure  made  from  polyester  reinforced  with fiberglass, molded by hot compression, RAL 7032 grey color. • Degree of protection IP 66 according to IEC 60529. • Resistance to external mechanical impacts: – Plain door enclosures IK 10 (20 joules). • Locking  device  outside  the  sealed  area,  guaranteeing  the  tightness  of  IP  66 over time. • Locking system: – 2 locks with double-bar insert • Door opening angle: 180°.
13 / 29   Dimensions
14 / 29   RTU+Server2 Labels  Overview  The RTU+ Server2 has the following 2 labels located on its casing:  Label A  This label contains the RTU+Server2’s article code and unique serial number:  1. Article code   The code of the product.  Consult the Appendix for a full overview of available product types, their article codes and spare parts. 2. Production Time XXYY:  • XX: Production Year (last two digits of the year) • YY: Production Week 3. Description   The description of the data concentrator 4. Serial number  XXX – YYYYYYYYYYYY • XXX: Family Type • YYYYYYYYYYYY: Unique Serial Number  Label A Label B  2 3  4  1 Max. 50 mA
15 / 29   Label B  This label depicts the power input specifications and warning content:
16 / 29   IP Enclosure Labels  Overview  The IP enclosure has:  • 2 labels located on its front panel:  • 2 labels located on its bottom panel:  • 1 label located on the inside of its door:   Label C Label D Label E Label F Label G
17 / 29   Label C  Warning label:  Label D  EnergyICT logo:  Label E  Identical as Label A:  Label F  The FCC and IC Label; also depicts the article number of the EVOGate 2.0:
18 / 29    Label G  The WaveCard Radio address label:
19 / 29   LED Indications  Introduction   The  RTU+Server2  data  concentrator  has  6  LEDs  located  on  the  top  cover  of  the enclosure.    Power  Power LED  ON when the unit is powered. ETH1  1st Ethernet port LED.   ETH2  2nd Ethernet port LED.  - When OFF: no link integrity    (no cable connected) - When ON: link integrity      (link with HUB) - When blinking:    receiving  data GPRS   GPRS LED    ON when transmitting data A   Application Dependent   - When blinking at 0.5Hz:     receiving  data B   Reserved   Reserved
20 / 29   Chapter 2: Mounting and Wiring  Introduction   This  chapter  provides  information  on  the  physical  installation  of  the  polyester enclosure, including mounting and wiring instructions.  Chapter description  This chapter describes the following topics: Topic  Page  Mounting Instructions IP Enclosure  [20] Power Supply Wiring Safety Guidelines   [20] Power Supply Wiring Instructions EVOGate 2.0  [21] Power Supply Wiring RTU+Server2  [22]
21 / 29   Mounting Instructions IP Enclosure      Power Supply Wiring Safety Guidelines  Securing the device The RTU+Server2 concentrator is internally protected by fuse resistors. Power rating: 2W. Fuse type : Welwyn Components ULW2-100RJA25 Wiring  The following additional guidelines must be taken into account:  + The unit must have a permanent connection to fixed wiring + The power supply must be connected to the power connector of the RTU+ Server2 by means of solid wiring. Cables  The  concentrator  was  designed  and  tested  to  operate  safely  in an  industrial  and residential environment. However, you must take care to use one of two options: + Shielded network cables (FTP cables)  + Unshielded network cables (UTP cables) Power specifications Power specifications are located on label B and label F, as mentioned under the labels section on page 14 and 16.  Mounting  the IP Enclosure The IP enclosure can be mounted directly on the walls. The seals and caps supplied as standard  with  the  enclosure  guarantee  that  it  maintains  its  degree  of  protection  and insulation. There are 3 options: • Wall-fixing lugs • Post-fixing device • Blanking Plates  Important! Included  in  the  EVOGate  2.0  package  is  a  document  which  describes  these  options. However,  none  of  these  options  are  part  of  the  EVOGate  package  and  need  to  be purchased  from  Schneider.  Please  refer  to  the  Schneider  website  to  purchase  these options.
22 / 29   Power Supply Wiring Instructions EVOGate 2.0  Power connector  The  power  supply  cable gland is located  to  the  right on  the bottom  panel of  the EVOGate 2.0’s enclosure. The cable gland only accepts AC input signals. Power supply wiring connections Connect the electrical wire to the cable gland carefully.                  Power Supply Cable Gland  G   L1  L2
23 / 29   Power Supply Wiring RTU+Server2  Power connector  The  power  supply  connector  is  located  at  the  bottom  left  corner  of  the  RTU+ Server2. The connector only accepts AC input signals. Single wire or two wires  The connector accepts single wires of 0,2 to 2,5 mm² (24 to 14 AWG) or two wires of 0,2 to 1,0 mm² (24 to 18 AWG). Power supply wiring connections Important! The RTU+Server2 is already fully connected at EVOGate 2.0 purchase.      Circuit  Physical Connection  2F  115V                   L1 L2  L1 L2  x x
24 / 29   Chapter 3: Communication Interfaces  Introduction   The  EnergyICT  RTU+  Server2  is  configured  with  a  number  of  communication interfaces  for  downstream  communication  to  the  meters  as  well  as  upstream communication to a central data management system. Chapter description  This  chapter  contains  information  on  the  communication  cards  of  the RTU+Server2. Important! All communication interfaces are already in place at purchase; installation and maintenance may only be carried out by qualified personnel. Topic  Page  Overview Communication Interfaces [24]   Upstream   Double Ethernet Connection  [25]  Double USB 2.0 Interface  [25]  GSM/GPRS Modem   [26]    Downstream   Wavenis RF Modem   [27]
25 / 29   Overview Communication Interfaces  Description  The  overview  of  the  RTU+  Server2  standard  communication  interfaces  is  shown below:     A. Double USB connectors  F. Power input connector B. Double Ethernet connectors  G. RF Wavenis antenna connector C. Wired M-Bus connector  (Not Applicable) H. Digital inputs  (Not Applicable) D. SIM-card interface  I. Digital outputs  (Not Applicable)  E. GSM/GPRS antenna connector  J. RS-485 connector  (Not Applicable)
26 / 29   Double Ethernet Connection  Description  The RTU+ Server2 uses the Ethernet 10/100 Base-T standard. Every unit features 2  standard  Ethernet  ports,  as  depicted  below,  and  can  be  connected  to  a  LAN network using standard straight-through LAN RJ-45 connectors. Link Integrity and Rx indication LEDs are located on the connector.  To make a direct connection to a PC, a crossover LAN cable should be used.     Double USB 2.0 Host Connection  Description  The RTU+ Server2 uses the USB 2.0 standard. Every unit features 2 standard USB interfaces, as depicted below, next to the Ethernet ports. Both connections can, for example, be used to connect keyboards and memory sticks for software updates.  IMPORTANT  USB ports may exclusively be used for service purposes.   A maximum of 50 mA is allowed. USB devices must be removed during normal operation.
27 / 29   GSM/GPRS Modem  Description  This  card  equips  the  RTU+  Server2  with  a  high  tech  GSM/GPRS  modem.  This allows collected data to be transmitted over the Internet without a need for a fixed connection.  Note  + The  advanced  GSM/GPRS  EDGE  modem  is  available  on  request:  this technology offers increased data transmission speeds and is supported by all major providers. Installation       In order to function, the GSM/GPRS modem requires a SIM-card.            This SIM-card has to be placed inside a SIM-card holder A and placed inside B on the modem itself, before switching on the RTU+ Server2. Next, the GSM-antenna has to be screwed into C. Press D to eject the SIM-card holder. Technical specifications    Feature   Implementation  Frequency   Bands  Quad-band module includes support for GSM 850 and PCS 1900   Compliant to GSM Phase 2/2+  Transmit Power    Class 1 (1W) at GSM 850 and PCS 1900  GPRS    Connectivity  GPRS multi-slot class 10  GPRS mobile station class B   Temperature   Range  Normal operation: -20°C to +60°C    GPRS  GPRS data downlink transfer: max. 85.6 kbps    GPRS data uplink transfer: max. 42.8 kbps  Coding scheme: CS-1, CS-2, CS-3 and CS-4   SIM  Interface   Supported SIM card: 1V8, 3V     B  C  A  D
28 / 29   Wavenis RF Modem  Description  This  module  empowers  the  RTU+  Server2  to  serve  as  master  in  a  Wavenis  RF network.  Wavenis  is  an  integrated  wireless  communication  application  capable  of  high performance  network  management  and  2-way  endpoint  monitoring,  remote  data collection and scheduled polling. Communication  management  for  extended  networks  is  achieved  via  smart gateways, repeaters and end-points.  Stored data is uploaded to EIServer via EnergyICT’s proprietary EIWeb+ protocol. The RF module is embedded at the factory. Important!:  • The  Wavenis  RF  antenna  and  coax  cable  need  to  be  ordered  separately! EnergyICT  recommends  the  Antenex  FG9026  as  this  was  used  for  the FCC / IC tests. • When  activating  the  Wavenis  modem,  an  RF  antenna  must  already  be connected to the EVOGate 2.0! The absence of an antenna during activation will cause irreparable damage to the modem. Consult the Appendix for more information. Antenna connection     Technical specifications    Feature   Implementation  Frequency range  915 MHz  Output power  Maximum +27 dBm (500 mW)   Receiver sensitivity  (-110)dBm @ 19.2 kbps (-113)dBm @ 4.8 kbps  Channels  16 channels (hopping)  Data rate  Maximum: up tot 100 kbps  Range  Outdoor: up to 1000 meters (line-of-sight)    Wavenis Antenna Connector
29 / 29   Appendix  Article numbers  This  number  represents  the  code  for  the  concentrator  type.  If  you  experience  problems with your concentrator or wish to purchase spare parts, please refer to the specific article number:  Article Number  Description   EVOGate 2.0   ELGR900008 RTU+Server2  +  IP  Enclosure  +  Wavenis  915Mhz 500mW  US  +  Battery  +  Protection  GPRS/GSM  + Protection  Wavenis  +  Breaker  +  Filter  +  GPRS Antenna + NO Wavenis Antenna Antenex FG9026  Wavenis Antenna  (Needs to be purchased separately) CCBL000033  Low loss coax cable, 10meter. N–male both sides (Needs to be purchased separately)   Spare Parts  CBAT000003  Battery  CANT000021  GSM Antenna

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