Ranger Communications ST-3118V Private land mobile radio User Manual

Ranger Communications (M) SDN. BHD. Private land mobile radio

User manual

     VHF FM DIGITAL TRANSCEIVER ST-3118V (136Mhz ~ 174Mhz)        SERVICE MANUAL                SmarTrunk Systems, INC.      ST-3118V SM R1.1
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 2   Contents 1.  Specifications: ............................................................................................................................... 5 2. ST-3118 EXPLODED VIEW .............................................................................................................. 6 3. ST-3118V SIMPLIFIED DIAGRAM ................................................................................................... 7 4. - ST-3118 RF DESCRIPTION ................................................................................................................ 8 4.1.  Circuit Configuration ................................................................................................................. 8 4.2.  Receiver System ........................................................................................................................ 8 4.2.1.  Front-end RF Receiver ........................................................................................................... 8 4.2.2.  ANALOG Audio Processing .................................................................................................... 8 4.2.3.  Virtual Squelch Circuit ........................................................................................................... 8 4.2.4.  Virtual VOLUME CONTROL .................................................................................................... 9 4.2.5.  Sub audio signaling ............................................................................................................... 9 4.2.6.  ANALOG AUDIBLE SIGNALING ............................................................................................... 9 4.2.7.  DIGITAL AUDIO PROCESSING ................................................................................................ 9 4.3.  Transmitter System ................................................................................................................. 10 4.3.1.  ANALOG TX SIGNAL ............................................................................................................. 10 4.3.2.  DIGITAL TX AUDIO: .............................................................................................................. 10 4.3.3.  Drive and Final Amplifier Stages ......................................................................................... 11 4.3.4.  Automatic Transmit Power Control .................................................................................... 11 5. ST-3118 ALIGNMENT ................................................................................................................... 12 5.1.  Introduction ............................................................................................................................ 12 5.2.  ALIGNMENT:............................................................................................................................ 12 5.3.  Required Test Equipment ....................................................................................................... 13 5.4.  Alignment Procedure .............................................................................................................. 13 5.4.1.  GENERAL ALIGNMENT CONSIDERATIONS: .......................................................................... 13 5.5.  MAIN RADIO ALIGNMENT ....................................................................................................... 14 5.6.  TRANSMITTER ALIGNMENT: ................................................................................................... 14 5.6.1.  Main Clock alignment: ........................................................................................................ 15 5.6.2.  Transmit Power alignment: ................................................................................................. 15
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 3  5.6.2.1.  High POWER LEVEL ALIGNMENT ..................................................................................... 16 5.6.2.2.  Mid POWER LEVEL ALIGNMENT ...................................................................................... 17 5.6.2.3.  LOW POWER LEVEL ALIGNMENT .................................................................................... 17 5.6.3.  ANALOG MAXIMUM DEVIATION ........................................................................................ 17 5.6.4.  Modulation Gain alignment: ............................................................................................... 18 5.6.5.  FDMA DATA MODULATION alignment: .............................................................................. 18 5.6.6.  TDMA DATA MODULATION alignment: .............................................................................. 19 5.6.7.  EIA tones Level Alignment: ................................................................................................. 19 5.6.8.  DTMF signaling level alignment: ......................................................................................... 20 5.6.9.  DCS signaling alignment: ..................................................................................................... 20 5.6.10.  CTCSS signaling alignment .................................................................................................. 21 5.6.11.  FSK signaling alignment: ..................................................................................................... 21 5.7.  RECEIVER ALIGNMENT ............................................................................................................ 23 5.7.1.  DISCRIMINATOR GAIN ......................................................................................................... 23 6.  COMPLIMENTARY USER ALIGNMENT ......................................................................................... 24 6.1.  OPTION ALIGNMENT: .............................................................................................................. 24 6.1.1.  ANALOG Microphone gain: ................................................................................................. 24 6.1.2.  ANALOG External Mic Gain: ................................................................................................ 25 6.1.3.  Analog  AGC ......................................................................................................................... 25 6.1.4.  DIGITAL AGC ........................................................................................................................ 25 6.1.5.  MINIMUM VOLUME LEVEL: ................................................................................................ 26 6.1.6.  SQUELCH LEVEL: .................................................................................................................. 26 6.1.7.  DISABLE RF POWER ............................................................................................................. 27 7.  RADIO APPEARANCE ALIGNMENT .............................................................................................. 28 7.1.  DISPLAYS AND LEDS: ............................................................................................................... 28 7.1.1.  Auto backlight delay alignment: ......................................................................................... 28 7.1.2.  Power on Text: .................................................................................................................... 28 7.1.3.  Leds: .................................................................................................................................... 28 7.2.  Tones ....................................................................................................................................... 28 7.3.  ANNUNCIATION ...................................................................................................................... 29 8. ST-3118V MAIN BOARD SCHEMATIC .......................................................................................... 32
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 4  9. ST-3118 FRONT BOARD SCHEMATIC ............................................................................................... 33 10.  COMPONENT LOCATOR .................................................................................................................. 34 10.1.  ST-3118V COMPONENT LOCATOR (TOP LAYER) ......................................................................... 34 10.2.  ST-3118V COMPONENT LOCATOR (BOTTOM LAYER) ................................................................. 35 10.3.  ST-3118V FRONT BOARD COMPONENT LOCATOR (TOP LAYER) ................................................ 36 10.4.  ST-3118V FRONT BOARD COMPONENT LOCATOR (BOTTOM LAYER) ........................................ 37 11. ST-3118V PCB LAYOUT .................................................................................................................... 38 11.1.  ST-3118V MAIN BOARD PCB TOP LAYER ..................................................................................... 38 11.2.  ST-3118V MAIN BOARD PCB BOTTOM LAYER ............................................................................ 39 11.3.  ST-3118V MAIN BOARD PCB GROUND LAYER ............................................................................ 40 11.4.  ST-3118V MAIN BOARD PCB POWER LAYER ............................................................................... 41 11.5.  ST-3118V FRONT BOARD PCB TOP LAYER ................................................................................... 42 11.6.  ST-3118V FRONT BOARD PCB TOP LAYER ................................................................................... 43 12. ST-3118V BOM ................................................................................................................................ 44 12.1.  ST-3118V MAIN PCB BOM ........................................................................................................... 44 12.2.  ST-3118V FRONT PCB BOM ......................................................................................................... 51 12.3.  ST-3118V MIC CONNECTOR PCB BOM ........................................................................................ 51 12.4.  ST-3118V FRONT PANEL ASSEMBLY BOM................................................................................... 52 12.5.  ST-3118V MECHANICAL BOM ..................................................................................................... 53 12.6.  ST-3118V PACKING BOM ............................................................................................................ 54 13.  EXTERNAL CONNECTIONS ............................................................................................................... 55 13.1.  ACCESSORY PORT: ....................................................................................................................... 55 13.2.  USB: USB 2.0 compliance ............................................................................................................ 56 13.3.  External Speaker, (3.5mm) .......................................................................................................... 56 14.  List of Figures: ................................................................................................................................. 57
4. - ST-3118 RF DESCRIPTION  4.1. Circuit Configuration  The receiver is a single receiver with built DSP fully integrated.  Incoming signals from the antenna, after passing through LPF filter, are fed  direct  to  the  DSP  down converter to get the baseband voice from 0Hz to 3500Hz.   Demodulated  signals  are  filtered and conditioned onto a second DSP based  filter,  which  also  includes  a high efficiency 4FSK modem.  For  digital  demodulation,  the recovered data is fed into a vocoder, which converts the data to voice.  Analog  voice  form  the  analog  path or  the analog  voice  recovered from the  vocoder  are  fed  into  an  audio power amplifier.  The  transmit  signal  frequency  is generated  by  the  integrated  VCO and PLL. RF frequency generated by the integrated RF chip is amplified into a 3-step amplifier then filtered by a low pass filter to be applied to the antenna.   4.2.  Receiver System   4.2.1. Front-end RF Receiver    Incoming  RF  signals  from  the antenna  are  delivered  to  the Receiver  Unit  and  pass  through  a Low-pass  filter,  antenna  switching diodes, and then fed to the receiver (U2) passing through a limiter BPF.  4.2.2. ANALOG Audio Processing   The RF signal is tuned by U2, which includes  a  base  band  DSP  audio processing,  recovering  flat  audio from DC up to 3500 hz.   The  detected  audio  is  amplified, filtered  and  conditioned  inside  of U12  which  also  includes  a  de-emphasize  filtering  shape  for received audio signals  The  output  of  the  filtered  and conditioned audio  is delivered  to  a power  amplifier  (U8)  then  to  the speaker  passing  through  the external audio connector switch.    4.2.3. Virtual Squelch Circuit  RSSI  is  measured  by  the  receiver (U2) as the result of the analysis of the  signal  and  the  noise  of  the carrier.  The  output  is  sent  to  the main  processor  (U13)  as  a  digital frame,  which  is  analyzed  by  radio firmware.  If  the  signal  quality  is higher  than  the  expected  for  the current  programmed  squelch threshold,  then  the  processor  LPF SWITCH PROTECTION FILTER RECEIVER [U2] RECEIVER [U2] AUDIO PROCESSOR [U12] AMPLIFIER [U8]    Figure 1: Receiver block Diagram Figure 2: Receiver Analog Audio Path Bloc Diagram
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 9  analyzes  the  expected  signaling programmed  on  the  current channel table. In  case  of  not  any  additional signaling  must  be  decoded,  or  the signal has been detected, the main processor  (U13)  asks  to  the  audio processor  (U12)  to  open  the  audio path, unmuting the audio amplifier (U8).   4.2.4. Virtual VOLUME CONTROL  The  potentiometer  position  (R15  – front  board)  is  measured  by  one analog  to  digital  converter  on  the audio processor (U12), and then the information is reported to the main processor.  The  firmware immediately  adjusts  the  audio processor  path  gain  to  get  the appropriate overall circuitry volume control. Minimum  volume,  emergency  and private  audio  level  are  controlled only  by  software  overriding  the information received from the DAC on U12.    4.2.5. Sub audio signaling  Received  sub  audio  signaling,  as CTCSS and DCS,  are received and processed by the receiver (U2) then detected  on  the  audio  processor (U12). Once decoded, the sub audio signaling  is  reported  to  the processor  where  the  firmware compares  it  with  the  programmed into  the  current  channel programming.  If  the  received  signaling  matches the channel programming, then the main  processor  (U13)  requests  the audio  processor  (U12)  to  open  the audio patch.    4.2.6.  ANALOG AUDIBLE SIGNALING  DTMF signals,  MDC1200  and  tone signals are processed and decoded by  the  audio  processor  (U12). Decoded  information  or  received tone  is  reported  to  the  main processor (U13).   4.2.7. DIGITAL AUDIO PROCESSING  Digital  received  information  is processed by the receiver DSP (U2) then  delivered  to  the  audio processor  (U12),  which  includes  a high-speed modem. Data  decoded  by  the  modem  is transferred  to  the  main  processor (U13)  which  de-encrypts  the information,  checks  the  integrity, correct  the  wrong  bits  and  extract the  audio  information  form  the received frame.  The  portion  of  the  data  received, error free,  is  moved to  the vocoder (U14).  The  vocoder  re-builds  the  audio from  the  compressed  data  then applies  filters,  adjust  the  volume RECEIVER [U2] AUDIO PROCESSOR [U12] AMPLIFIER [U8]    MAIN PROCESSOR [U13] VOCODER U14] Figure 3: Digital Receiver Audio Path Block Diagram
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 10  and  fed  it  to  the  audio  power amplifier (U8).   4.3. Transmitter System  4.3.1. ANALOG TX SIGNAL  The  Mic  signal  coming  from  the front  connector,  the  external  Mic signal  coming  from  the  accessory connector or the output of the PWM filter  and  fed  into  an  analog selector/switch  (U5),  then  fed  into the microphone pre-amplifier (U7).  The result of the conditioned and in band-filtered  signal  is  fed  to  the Audio  Processor  (U12),  which provides  audio  compander, emphasize,  limitation,  encryption, etc.   The  high  audio  band  of  the  signal from 300 to 3500 Hz are directly fed to  the  transmitter  (U2),  which performs  a  direct  modulation  of  a generated carrier.   Low  frequency  signaling  audio  are fed  directly  to  Y1  VC  TXCO  main clock  generator  and  U2  with  a corresponding  balance  controlled by software.  4.3.2. DIGITAL TX AUDIO:  The  Mic  signal  coming  from  the front  connector,  the  external  Mic signal  coming  from  the  accessory connector or the output of the PWM filter  and  fed  into  an  analog selector/switch  (U5),  then  fed  into the microphone pre-amplifier (U7).  After  conditioning  and  band limiting, the signal is fed directly to the  vocoder  chip  (U14)  which perform  the  data  codification, delivering the digitized and encoded audio  as  digital  frames,  which  are processed  by  the  Main  Processor (U13),  which  add  a  FEC  (Frame Error  Correction),  encrypt  the information  and  add  the  user related information as user ID, etc.  The  final  data  frame  is  fed  to  the Audio Processor (U12), which has a built in modem, which operates for FDMA or TDMA signals, controlling the  modulation  of  the  Transmitter (U2)  through  the  VC  TXCO for  DC to  low  frequencies  and  the  direct modulation for higher frequencies.       AMPLIFIER [U7] AUDIO PROCESSOR [U12] TRANSMITTER [U2] VC TXCO [Y1] Mic Selector [U5] Mic External  PW Internal  External  AUDIO PROCESSOR  TRANSMITTER [U2] VC TXCO [Y1] MAIN PROCESSOR [U13] VOCODER [u14] AMPLIFIER  Mic Selector [U5] Mic PW Figure 4: Digital Modulation path Figure 5: Analog Modulation path
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 11     4.3.3. Drive and Final Amplifier Stages   Final  RF  is  amplified  on  Q1 (2SC5226)  adjusting  the impedance, then filtered to be fed to Q2 (2SC3357) then finally amplified by U3 (RA60H1317) up to 50 watts output power.   The  transmit  signal  then  passes through  Forward  and  reflected power  bridge  (U1),  then  to  the  antenna switch D1/D2 (UM9401F) and is low-pass filtered to suppress harmonic spurious radiation before delivery to the antenna.   4.3.4. Automatic Transmit Power Control  The RF power detector (U1) detects transmitted  feedback  and  reverse power  feedback,  then  the  detected signals  are  send  to  power  control stage (U10) to be compared with the referenced  power  control  coming from  audio  processor  U12  (CMX-7141). The reference power level are set my the main processor (U13) to the audio processor (U12) in agree to the current channel information stored into the memory.  Power  control  stage  (U10)  also compares  the  reverse  power feedback coming from power meter bridge  (U1)  to  protect  the  power module  in  case  of  antenna mismatching.  The  output  of  the  power  control stage  (U10)  is  fed  direct  to  the  RF power Amplifier (U3) controlling the DC  bias  import  for  the  hybrid module.  Evenly when power level is adjusted by software on three levels (Hi, Med, Lo) the power value can be adjusted to  any  desired  value  between  zero and  50Watts  by  the  alignment software.     LPF Ant Sw D1/D2/ D6 Final AMP U3 Power Detection U1 Driver Q2 Buffer AMP Q1 TX CTRL [Q9 Q18] POWER CTRL [U10] Figure 6: RF transmission path
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 12  5. ST-3118 ALIGNMENT  5.1. Introduction  The  ST-3118  series  is  carefully aligned  at  the  factory  for  the specified  performance  across  the frequency range depending for each version.  Realignment  should therefore not be necessary except in the event of a component failure, or altering version type.   All  component  replacement  and service should be performed only by an  authorized  SmarTrunk representative,  or  the  warranty policy may be void.  The following procedures cover the sometimes  critical  and  tedious adjustments  that  are not  normally required  once  the  transceiver  has left the factory.  However,  if  damage  occurs  and some  parts  subsequently  are placed,  realignment  may  be required.  If  a  sudden  problem occurs during  normal  operation, it is  likely  due  to  component  failure; realignment  should  not  be  done until after the faulty component has been replaced.  We  recommend  that  servicing  be performed  only  by  authorized SmarTrunk  service  technicians who  are  experienced  with  the circuitry  and  fully  equipped  for repair and align. Therefore, if a fault is  suspected,  contact  the  dealer from  whom  the  transceiver  was purchased  for  instructions regarding repair.  Authorized Smartrunk  service  technicians realign  all  circuits  and  make complete  performance  checks  to ensure  compliance  with  factory specifications  after  replacing  any faulty components.  Those who do undertake any of the following alignments are cautioned to proceed at their own risk.  Problems  caused  by  unauthorized attempts  at  realignment  are  not covered by the warranty policy.  In  addition,  SmarTrunk  reserves the  right  to  change  circuits  and alignment  procedures  in  the interest  of  improved  performance, without notifying owners.  Under  no  circumstances  should any alignment be attempted unless the normal  function  and  operation of  the  transceiver  are  clearly understood,  the  cause  of  the malfunction  has  been  clearly pinpointed  and  any  faulty components  replaced,  and realignment  determined  to  be necessary.   5.2. ALIGNMENT:  The  following  test  equipment  (and thorough familiarity with its correct use)  is  necessary  for  complete realignment.  Correction  of problems  caused  by  misalignment resulting from use of improper test equipment is not covered under the warranty policy.  While most steps do not require all of  the  equipment  listed,  the interactions  of  some  adjustments may  require  that  complex adjustments  be  performed afterwards.  Do  not  attempt  to perform only a single step unless it
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 13  is  clearly  isolated  electrically  from all  other  steps.  Have  all  test equipment ready  before beginning, and  follow  all  of  the  steps  in  a section in the order presented.   5.3. Required Test Equipment   RF  Signal  Generator  with calibrated  output  level  at  1 GHz  Deviation  Meter  (linear detector)  In-line  Wattmeter  with  5  % accuracy at 1 GHz  50  Ohm  RF  Dummy  Load with  power  rating  10W  at  1 GHz  8  Ohm  AF  Dummy  Load (Attention:  Audio  output  is BTL output)  Regulated  DC  Power  Supply (standard 13.8 V DC, 15 A)  Frequency  Counter  with  0.2 ppm accuracy at 1GHz  Audio Generator  AC Voltmeter  DC Voltmeter  UHF Sampling Coupler  IBM  PC  /  compatible Computer  with  Microsoft® Windows®  XP  or  later operating system  SmarTrunk  SDR Programming  software (version 1.0.2 or later)  USB A/B Programming Cable  5.4. Alignment Procedure  Alignment  Preparation  & Precautions  A 50-Ohm RF Dummy Load and in-line  wattmeter  must  be  connected to  the  main  antenna  jack  in  all procedures  that  request  for transmission,  except  where specified  otherwise.  Correct alignment  is  not  possible  with  an antenna.  After completing one-step, read the following step to determine whether the  same  test  equipment  will  be required.  If  not,  remove  the  test equipment (except dummy load and wattmeter,  if  connected)  before proceeding.  Correct alignment requires that the ambient  temperature  be  the  same as  that  of  the  transceiver  and  test equipment,  and  that  this temperature  be  held  constant between 68°F and 86 °F (20°C ~ 30 °C).  When  the  transceiver  is brought  into  the  shop  from  hot  or cold  air,  it  should  be  required  to wait  few  minutes  to  come to  room temperature before alignment.  Whenever  possible,  alignments should  be  made  with  oscillator shields  and  circuit  boards  firmly affixed in place. In addition, the test equipment  must  be  thoroughly warmed up before beginning.  Note: Signal levels in dB referred to in  the  alignment  procedure  are based on 0 dBm EMF = 1 mV.  5.4.1. GENERAL ALIGNMENT CONSIDERATIONS:   Evenly  if  the  radio  is  powered  off, the  alignment  software  will  detect it,  but  some  of  the  test  cannot  be performed correctly.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 14  Please be sure you turn the radio on before continue with this alignment procedure.    5.5. MAIN RADIO ALIGNMENT    Before  setup  any  parameter,  run SDR  programming  software  then select Radio Alignment from top bar menu.   A  complementary  message  will  be displayed on the time the software detects the radio connected to USB port on the computer.    If the radio isn’t connected, then the program will be timed out  after  20 seconds.   As  soon  as  the  radio  is  detected, actual radio parameters are loaded.  Once the radio is connected, a new screen  pops  up  showing  all alignment  parameters.  The software  downloads  actual alignment  parameters  stored  into radio  memory,  so  the  information displayed on each alignment step is the  real  value  form  the  previous alignment.  The  radio  also  stores  in  a  special memory  area,  original  values assigned  in  factory.  You  can  go back  to  those  values  anytime  for any particular alignment step.  In  case  the  radio  is  password protected,  dealer  password  is required to access to this alignment menu.  At any time, press  to  end the  alignment  procedure  then  the radio  will  returns  to  alignment menu.  For any transmit related alignment parameter, low power will be used.   5.6. TRANSMITTER ALIGNMENT:  7.5V Power SupplyPC compatibleOn Line Wattimeter30dB padDeviation MeterFrequency Counter Figure 9s: Transmitter Alignment Instruments Connection   13.8Vdc Power Supply Figure 7: Accessing to the Alignment Menu Figure 8: Connecting to the Alignment Mode
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 15  Setup the test equipment as shown for  transceiver  alignment,  apply 13.8V DC power to the transceiver.  The RF parameters are typed on the alignment software to facilitate the alignment  within  all  radio  band avoiding  special  programming  of the  radio  before  start  alignment procedure.  All  parameters  can  be  aligned without  relationship  to  any  other, so there is no an order to align. On this  way,  you  can  adjust  only  the desired  parameter,  avoiding  to waste  time  realigning  other parameters than required.   Before  proceed  to  align  any parameter,  a  desired  frequency must  be  loaded  into  both  TX  and RX.  Evenly  when  the  radio  has stable  characteristics  for  all bandwidth, it is recommendable to align  on  middle  of  the  radio-working band.  5.6.1. Main Clock alignment:  To align the main clock for radio Tx and RX, please select:   Main Clock Adjust  option Alignment screen.    Figure 10: Main Clock Alignment  Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you checks the Frequency Counter to  reach  the  desired  frequency  as shown  on  Frequency  field  of  the alignment screen.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Typical  default  alignment correspond to a max error of 60Hz on  the  alignment  clock  in  factory when the radio was calibrated.    If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then,  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.  This  confirmation  screen  will appears  any  time  you  want  to realign  any  parameter  to  Factory Default.   5.6.2. Transmit Power alignment:  ST-3118  has  three  power  levels  to be selected for each channel. High, medium and low power level can be aligned  as  per  radio  usage requirement.  Figure 11: Default Alignment Values Retrieve
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 16  For power alignment, you can do a fine-tuning  as  per  your  desire frequency  sub-band.  The  software lets you linearize the complete band dividing the complete band into five steps  to  let  you  focus  into  your frequency bands.  Even when the software has already assigned  the  most  convenient frequency  points  to  consider  the alignment,  you  still  can  enter exactly  the  frequency  of  your interest.    5.6.2.1. High POWER LEVEL ALIGNMENT  To align the High Power level select  Power High Level.  Software  automatically  retrieves actual level to the alignment slider.   Figure 12: Power High Level Alignment This  level  has  been  aligned  in factory,  but  you  still  can  adjust  is as per your desires.  To realign, please select [Start] then move  the  slider  or  introduce  the value  manually  at  the  time  you check  the  real  transmit  power  on the  wattmeter  connected  to  the radio  as  recommended  on  TX alignment diagram.   As  soon  as  [Start]  is  pressed,  the radio start to transmit a carrier, so please  verify  the  antenna  dummy load is properly connected to avoid any damage to the transmitter.  As  soon  the  desired  value  is reached, press [Finish] to store the value into radio memory.  If  you  want  to  load  default  High power only, keeping any other value without any change, press [Factory] instead of [Start]. A pop up window will ask you to confirm the default parameters  upload  to  the  radio power.  Press [OK] to confirm.  As  descripted  previously,  you  can manually  select  the  frequency range  to  align,  divided  into  five different sub-ranges.  You  can  also  define  the  right frequency of interest to align, typing the  desired  one  into the  frequency field:  If  selected  frequency  is  not supported  by  radio  hardware,  the frequency field will be filled on red. In  case  the  PLL  is  locked,  then  it becomes filled on green.  Please  be  sure  that  the  PLL  is locked as soon as you press [Start], otherwise the  alignment  should  be not correct.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 17  5.6.2.2. Mid POWER LEVEL ALIGNMENT  Repeat the same procedure to align High Power, but select   Power Medium Level  on the alignment menu.   Figure 13: Medium Power Level Alignment  5.6.2.3. LOW POWER LEVEL ALIGNMENT  Repeat the same procedure to align High Power, but select   Power Low Level  on the alignment menu.  5.6.3. ANALOG MAXIMUM DEVIATION  Maximum  deviation  for  analog signals  modulated  from  ST-3118 can be aligned by   Max Deviation  alignment  option  form  the alignment menu.    Figure 15: Analog Max Deviation Alignment Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  a  1000Hz  alignment reference  tone  for  alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default value has been set to a right value, which correspond to 2.5 KHz Max  deviation  for  Narrowband channels  (12.5Khz  channel bandwidth).   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings    Figure 14: Low Power Level Alignment
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 18  5.6.4. Modulation Gain alignment:  This is  a critical  parameter,  which may  not  be  realigned  to  different values other than factory default.  Lower  gain  means  a  very  high microphone gain must be assigned to  get  the  proper  radio  voice deviation, and higher gain means a risk  because  the  max  deviation limit  must  be  reached  by  any signal,  which  makes  the  limiter  to introduce  distortion  to  avoid  over deviation.  Under your risk, if you still prefer to realign the overall modulation gain, you must select   Modulator Gain  on Alignment screen.    Figure 17: Modulator Gain Alignment  Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow band operation.   For  this  alignment  step,  the  radio does not generate any signal. It only stores the  new  value of the  overall modulation gain into the memory.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then,  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.    5.6.5. FDMA DATA MODULATION alignment:  To  align  4FSK  signaling  deviation for FDMA mode, select   FDMA Deviation  on Alignment screen.   Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  a  1000Hz  alignment reference  tone  for  alignment proposes.  Figure 16: FDMA Deviation Alignment
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 19  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.   5.6.6. TDMA DATA MODULATION alignment:  To  align  4FSK  signaling  deviation for  TDMA  mode  (12.5Khz  channel bandwidth), select   TDMA Deviation  on Alignment screen.   Figure 18:TDMA Deviation Alignment  Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  a  1000Hz  alignment reference  tone  for  alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default  value  corresponds  to  2.2 KHz  deviation  for  Narrowband channels  (12.5Khz  channel bandwidth).   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.   5.6.7. EIA tones Level Alignment:  EIA signaling generated by ST-3118 must be aligned by selecting   EIA Tones Level  alignment  option  form  the alignment menu.   Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  a  1000Hz  alignment Figure 19: EIA Tones Level Alignment Screen
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 20  reference  tone  for  alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default value correspond to 1.8Khz deviation  for  narrow  band channels.   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.   5.6.8. DTMF signaling level alignment:  DTMF  signaling  generated  by  ST-3118 must be aligned by selecting  DTMF Level  alignment  option  form  the alignment menu.   Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  a  1000Hz  alignment reference  tone  for  alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default  value  corresponds  to 1.8Khz  deviation  for  Narrow  band channels.   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.   5.6.9. DCS signaling alignment:  DCS  signaling  encoded  from  ST-3118 must be aligned by selecting  DCS Level  alignment  option  form  the alignment menu.   Actual  alignment  value  will  be displayed on alignment slider.  Figure 20: DTMF Level Alignment Screen Figure 21DCS Level Alignment Screen
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 21  Press Start then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  134.4Hz  audio  tone  for alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default value corresponds to 300Hz deviation  for  narrow  band channels.   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.   5.6.10. CTCSS signaling alignment  CTCSS signaling encoded from ST-3118 can be aligned by selecting  CTCSS Level  alignment  option  form  the alignment menu.   Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  123.0Hz  audio  tone  for alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default value corresponds to 300Hz deviation  for  narrow  band channels.   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.      5.6.11. FSK signaling alignment:  To  align  FSK/PSK  signaling deviation, select   FSK Mod Level  on Alignment screen.   Figure 23: FSK Modulation Level Alignment Screen  Actual  alignment  value  will  be displayed on alignment slider.  Figure 22: CTCSS Level Alignment Screen
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 22  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow  band  operation.  Radio  will generate  a  1000Hz  alignment reference  tone  for  alignment proposes.  As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.  Default  value  corresponds  to  1.8 KHz  deviation  for  narrow  band channels  (12.5Khz  channel bandwidth).   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 23  5.7. RECEIVER ALIGNMENT   Setup the test equipment as shown for  Receiver  alignment,  apply  13.8 V DC power to the transceiver.  The  RF  frequency  must  be  loaded on  Receiver Frequency  of  the alignment software to facilitate the alignment  within  all  radio  band avoiding  special  programming  of the  radio  before  start  alignment procedure.    7.5V Power SupplyPC compatibleRF signal generator Figure 24: Receiver Alignment Setup    5.7.1. DISCRIMINATOR GAIN   This is  a critical  parameter,  which may  not  be  realigned  to  different values other than factory default.   Under your risk, if you still prefer to realign the overall modulation gain, you must select   Discriminator Gain  on Alignment screen.   Figure 25: Discriminator Gain Alignment Screen  Actual  alignment  value  will  be displayed on alignment slider.  Press [Start] then move the slider to reach the desired value at the time you  checks  the  deviation  meter  to reach the desired signaling level for narrow band operation.   As  soon  the  desired  value  is reached, press [Finish] to store the value on radio memory.   If  you  want  to  retrieve  factory default,  press  [Factory]  instead  of [Start]. You will be asked to confirm the  factory  default  alignment,  and then  if  you  confirm  it,  original values  from  factory  will  be  loaded into current alignment settings.         13.8Vdc Power Supply
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 24  6. COMPLIMENTARY USER ALIGNMENT  The above  parameters only  can be aligned under dealer login and most of them should be critical for proper radio performance.  Additional  complimentary parameters  should  be  also  aligned on  user  login  mode;  it  means  the user  can  align  it  as  per  the  most convenient way for particular radio usage.   6.1. OPTION ALIGNMENT:  To  access  to  the  option  alignment menu, select Edit then Option form the main software toolbar:   Figure 26: Optional Alignment Access  As soon  as  you click  on Options… the Options screen is popped up:   Figure 27: Option Alignment Screen  From  this  screen  the  user  can adjust:  6.1.1. ANALOG Microphone gain:   It aligns microphone sensitivity.     Figure 28: Analog Mic Gain Selection  Alignment step is 3.2dB.   For  noisy  environments,  or  when voice  encryption  is  used,  we recommend  keeping  it  as  low  as possible.  Press [OK] to store it in the file.  The value will be updated after the file is transferred to the radio.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 25  6.1.2. ANALOG External Mic Gain:   It  aligns  external  microphone Accessory Port) sensitivity.  Default factory value is 0.0dB.   Figure 29: External Microphone Sensitivity Alignment  Alignment step is 3.2dB.   For  noisy  environments  or  when voice  encryption  is  used,  we recommend  keeping  it  as  low  as possible.  Press [OK] to store it in the file.  The value will be updated after the file is transferred to the radio.   6.1.3. Analog  AGC   ST-3118  has  an  Automated  Gain Control  for  analog  microphone. This  function  adjusts  the  gain  to reach a dynamic gain value, which makes the analog voice deviation be equivalent  to  the  right  deviation produced  by  50mV  RMS  on  the microphone  output,  and  the selected target gain.  If  you  want  to  use  AGC,  then  you must  select  the  target  equivalent gain on the Mic Gain then check the ACG Check Box.  For example, if you want a dynamic gain  which  causes  the  same  effect that a gain of 6.4dB when the voice on  the  microphone  causes  50mV RMS  in  the  microphone  switch output (standard voice at 4 inches away from the microphone), or 0dB gain  on  the  external  microphone connection, then you must program the Analog Gain at 6.4dB and check AGC as bellow:   Figure 30: Analog Microphone AGC Control   Press [OK] to store it in the file.  The value will be updated after the file is transferred to the radio.   6.1.4. DIGITAL AGC   ST-3118  has  an  Automated  Gain Control for digital microphone path. This  function  adjusts  the  gain  to reach a dynamic gain value, which makes the voice to be equivalent to the right voice digitally played back in the other end, produced by 50mV RMS  on  the  microphone  output, and the selected target gain.  If  you  want  to  use  AGC,  then  you must  select  the  target  equivalent
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 26  gain on the Mic Gain then check the Digital ACG Check Box.  For example, if you want a dynamic gain  which  causes  the  same  effect that  a  gain  of  15.0dB  when  the voice  on  the  microphone  causes 50mV  RMS  in  the  microphone switch output  (standard  voice at 4 inches away from the microphone), or  6.0dB  gain  on  the  external microphone  connection,  then  you must  program  the  Digital  Gain  at 15.0dB  and  the  external  gain  on 6.0dB,  then  check  Digital  AGC  as bellow:    Figure 31: Digital Microphone Path AGC Control   Press [OK] to store it in the file.  The value will be updated after the file is transferred to the radio.   6.1.5. MINIMUM VOLUME LEVEL:   This  alignment  lets  the  user  to ensure the speaker level should be audible,  evenly  when  the  volume control potentiometer is fully closed counter clockwise.  It  can  be  aligned  up  to  250  (max) step 1.  6.1.6. SQUELCH LEVEL:  ST-3118  supports  individual squelch alignment for any channel to  be  programmed  individually  on each  frequency  defined  into  the frequency  chart  of  each  bank.  On this way, the user can set a higher threshold  level  for  noisy  channels and lower for clear channels.  Once  programmed,  if  due  to  the proximity  of  the  radio  to  a  noisy environment the squelch level is not high enough, the user can adjust a common  reference  for  all  the channels in the radio by adjusting the general squelch level.  Option  screen  on  the  edit  menu, lets  you  to  program  the  default squelch  reference  for  all  the channels.  This  value  can  be adjusted on the fly for the user if the dealer  program  on  squelch  control key or navigating through the radio menu.  To set a desired squelch reference, please  select  you  desired  squelch level form the list:   Figure 32: Squelch Level Setting Screen  Press [OK] to store it in the file.  The value will be updated after the file is transferred to the radio.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 27   6.1.7. DISABLE RF POWER  Use this box to check when you do not  want  to  use  the  RF  power amplifier.  It  is  commonly  used  for dealers to make a demonstration of the  radio  features  without interfering  to  any  other  existing user  in  the  frequency  or  for operation  without  antenna connected to the radio.  To disable  the RF  power amplifier, check the box:     Press [OK] to store it in the file.  The value will be updated after the file is transferred to the radio.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 28  7. RADIO APPEARANCE ALIGNMENT  Under  user  mode,  login  radio appearance can be aligned.  Select  Edit  then  appearance  from radio  top  toolbars  to  access  to  the appearance screen:   Figure 33: Access to the Appearance Menu   A  soon  as  Appearance  option  is selected, a new window will pop up:   Figure 34: Display/Leds Appearance Screen  7.1. DISPLAYS AND LEDS:  This  screen  lets  you  adjust  the behavior  of  the  display  backlight, Power On text and TX/RX LEDs.  7.1.1. Auto backlight delay alignment:  The  auto  backlight  mode, automatically  set  on  power  off status  to  the  backlight,  after  any event,  to  reduce  the  battery demand.  To  change  the  value  of  the  delay before the backlight is powered off; please enter the quantity of desired seconds for it.    7.1.2. Power on Text:  Type  here  the  text  to  show  on  the display  when  the  radio  is  powered on.   This  string  is  very  convenient  for radio  identification  or  dealer advertising at the time the radio is powered on.  The option to activate or deactivate the power on text is disabled.  7.1.3. Leds:  Allows  the  user  to  disable  the function  of  Rx  and  TX  led.  Some application,  as  security,  sometime demands no lights on the radio.   7.2. Tones
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 29  Second folder on appearance screen allows the user to adjust the tones, which are played back in any event.  Tones  can  be  changed  by  the dealer. Please refer to appendix II to learn about it.  Check Key PTT if you want to play back  a  key  tone  acknowledge  any time PTT key is pressed.  Check  DeKey  PTT  if  you  want  to play back a key tone acknowledges any time PTT is released.  Check Keypad if you want to play back  a  key  tone  acknowledge  any time any keyboard key is pressed.  Check Pre TOT if you want to play back  a  key  tone  acknowledge  any time out timer is  close to expire (5 seconds ahead).  Check  Rotary  if  you  want  to  play back a key tone acknowledges any time  the  rotary  switch  changes  its position.  7.3. ANNUNCIATION  Third folder on appearance screen, allows the user to define if the radio will  play  back  any  annunciation message for some important events, as per the associated check box.  Voice  and  language  of  the annunciation  events  can  be adjusted as per user request.   Check Bank  if you  want the radio plays  a  concerning  message  back any  time  current  bank  has  been changed.  Check  Channel  if  you  want  the radio  plays  a  concerning  message back any time current channel has been changed.  Check  Squelch  mode  if  you  want the  radio  plays  a  concerning message  back  any  time  squelch function is changed.  Battery  level announcement  has no action into ST-3118  Check Power if you want the radio plays  a  concerning  message  back any time power level (high, med, low or auto) has been changed.  Check  GPS  if  you  want  the  radio plays  a  concerning  message  back any  time  the  GPS  changes  the Figure 35: Courtesy Tones Programming Screen Figure 36: Annunciations Programming Screen
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 30  status:  Powered  on,  Powered  Off, Fix, etc.  Check  RSSI  if  you  want  the  radio plays  a  concerning  message  back any time you ask for current RSSI.   Press OK once you finish setting all desired messages. This feature will be stored into the file then it will be transferred to the radio at the time the file is uploaded to the radio.
 ST-3118V SM R 1.1                                                                                       SMARTRUNK SYSTEMS, INC. 31  Notes:
                       Copyright 2014 Printed in Malaysia www.smartrunk.com ST-3118C SM R1.1 Jan-14
FCC Notices  FEDERAL COMMUNICATIONS COMMISSION INTERFERENCE STATEMENT This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -Reorient or relocate the receiving antenna. -Increase the separation between the equipment and receiver. -Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -Consult the dealer or an experienced radio/ TV technician for help.   CAUTION: Any changes or modifications not expressly approved by the grantee of this device could void the user's authority to operate the equipment   Use only shielded cables to connect I/O device to this equipment. You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your authority to operate the equipment.   RF exposure warning · This equipment must be installed and operated in accordance with provided instructions and the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 105 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. End-users and installers must be provide with antenna installation instructions and transmitter operating conditions for satisfying RF exposure compliance.

Navigation menu