Zebra Technologies RFID-R110PAX01 Thermal Transfer on Demand Bar Code Printer User Manual R110PAX3 User Guide

Zebra Technologies Corporation Thermal Transfer on Demand Bar Code Printer R110PAX3 User Guide

Contents

Users Manual Part 2

Print Engine OperationLoad Ribbon58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 415. See Figure 32. Open the printhead assembly by unlatching the printhead latch from the locking pin.Figure 32 • Opening the Printhead Assembly6. See Figure 33. Thread the ribbon under the printhead assembly and then up toward the upper dancer assembly.Figure 33 • Threading Ribbon under the Printhead Assembly1Printhead latch2Locking pinCaution • The printhead may be hot and could cause severe burns. Allow the printhead to cool.1 Printhead assembly121
42 R110PAX 3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine OperationLoad Ribbon7. See Figure 30 on page 40. On the upper dancer assembly, squeeze the opening tabs to pivot open the dancer arm.8. See Figure 30 on page 40. Carefully thread the ribbon through the upper dancer assembly, and then slowly release the dancer arm.9. See Figure 34. Install an empty ribbon core onto the ribbon take-up spindle, and push the core toward the print engine frame until it is fully seated.10. See Figure 34. Attach the end of the ribbon to the empty ribbon core with adhesive tape or a label, and wind for several turns in the direction shown. Ensure that the ribbon winds evenly on the spindle.Figure 34 • Loading Ribbon on the Ribbon Take-Up Spindle11. See Figure 32 on page 41. Close the printhead assembly by pivoting the printhead latch onto the locking pin.12. Close the media door.1Ribbon take-up spindle with empty ribbon core1
Print Engine OperationRemove Used Ribbon58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 43Remove Used RibbonTo remove used ribbon, complete these steps:1. Open the media door.2. Examine the ribbon. Did the ribbon run out?If... Then...Yes a. Remove the empty core from the ribbon supply spindle. Save the core to use on the ribbon take-up spindle when you load ribbon.b. Remove the used ribbon and core from the ribbon take-up spindle.c. Install new ribbon following the instructions in Load Ribbon on page 38.No a. Cut the ribbon near the ribbon take-up spindle.b. Remove the used ribbon and core from the ribbon take-up spindle.c. Locate an empty ribbon core. If necessary, remove and discard the used ribbon from the core removed in the previous step.d. See Figure 34 on page 42. Install the empty ribbon core onto the ribbon take-up spindle, and push the core toward the print engine frame until it is fully seated.e. Thread the remaining ribbon on the ribbon supply spindle following the instructions in Load Ribbon on page 38.f. See Figure 34 on page 42. Attach the end of the ribbon to the empty ribbon core with adhesive tape or a label, and wind for several turns in the direction shown. Ensure that the ribbon winds evenly on the spindle.
44 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine OperationPrint a Configuration LabelPrint a Configuration LabelWhen you have loaded the media and ribbon (if necessary), print a configuration label as a record of your print engine’s current settings. Keep the label to use when troubleshooting printing problems.To print a configuration label, complete these steps:1. Turn Off (O) the print engine.2. Press and hold CANCEL, and then turn On (I) the print engine. Hold CANCEL until the first front panel light turns off.A configuration label prints (Figure 35).Figure 35 • Configuration Label
Print Engine OperationPrint a Network Configuration Label58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 45Print a Network Configuration LabelIf you are using a print server, you can print a network configuration label after the print engine is connected to the network.To print a network configuration label, complete these steps:1. On the front panel, press SETUP/EXIT.2. Use the left or right oval to scroll through the parameters until you reach LIST NETWORK.3. Press the right oval to confirm printing.A network configuration label prints (Figure 36).Figure 36 • Network Configuration Label
46 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine OperationCalibrate the Print EngineCalibrate the Print EngineCalibrate the print engine when it is first put into service. Calibration allows the print engine to establish the proper settings for the specific media and ribbon used in your application. You may calibrate the print engine at other times as needed. Table 4 shows the different methods for calibration.Table 4 • Types of CalibrationType of Calibration Description When/How It OccursAuto-calibration The print engine automatically sets the value it detects for the spaces between labels.Occurs at the following times:• When the print engine is first turned on if CALIBRATION is selected for MEDIA POWER UP (see Select Media Power-Up Option on page 66)• When the print engine feeds media after the printhead is closed if CALIBRATION is selected for HEAD CLOSE (see Select Head Close Option on page 66).• As part of both the sensor profile and media and ribbon sensor calibration procedures.Long (Standard) Calibration The print engine does the following:• feeds media and ribbon• sets the values it detects for media length, media type (continuous or non-continuous), and print mode (thermal transfer or direct thermal)• updates the sensor valuesTo perform a long calibration, do one of the following:• Press PAUSE on the front panel to pause the print engine, and then press CALIBRATE.• Select CALIBRATION for the MEDIA POWER UP or HEAD CLOSE parameter (see Select Media Power-Up Option on page 66 or Select Head Close Option on page 66). Short Calibration The print engine calibrates using the current sensor values rather than detecting the spaces between labels and resetting the sensors. This calibration sequence uses fewer labels than the long calibration sequence, but it is less reliable because the values that are stored in the sensors could be incorrect.Select SHORT CAL for the MEDIA POWER UP or HEAD CLOSE parameter (see Select Media Power-Up Option on page 66 or Select Head Close Option on page 66).
Print Engine OperationCalibrate the Print Engine58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 47Sensor Profile CalibrationThe print engine auto-calibrates and prints a media sensor profile.Select the SENSOR PROFILE option on the front panel. See Print Sensor Profile on page 61 for instructions.Media and Ribbon Sensor Sensitivity CalibrationOne of the most common adjustments to print engine settings. The print engine resets the sensitivity of the sensors to detect correctly the media and ribbon that you are using. If you change the type of ribbon and/or media, you might need to reset the sensitivity of the media and ribbon sensors. When the sensors are at their new sensitivity, the print engine performs an auto-calibration.Select the MEDIA AND RIBBON CALIBRATE option on the front panel. See Calibrate Media and Ribbon Sensor Sensitivity on page 62 for instructions.Table 4 • Types of CalibrationType of Calibration Description When/How It Occurs
48 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine OperationAdjust Media SensorsAdjust Media SensorsThis section describes how to adjust the media sensors.Reflective Media SensorSome types of media have black marks printed on the underside of the media liner, which act as “start of label” indicators. The reflective media sensor senses these black marks. The position of this sensor is not adjustable. If you use this type of media, refer to Media Specifications on page 122 for information about black mark requirements.Transmissive Media SensorThe transmissive media sensor finds “start of label” indicators, such as notches or holes in the media or interlabel gaps. This sensor consists of a light source (positioned below the media) and a light sensor (positioned above the media). To position the sensor, complete these steps:1. Refer to Figure 37. How does the current media indicate the start of labels?If the media... Then...Has notches or holes between labelsSlide the sensor position indicator along the pinch roller assembly so the point of the indicator aligns with the notch or hole in the media. Uses interlabel gaps Position the sensor position indicator approximately at the center of the media width.
Print Engine OperationAdjust Media Sensors58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 49Figure 37 • Media Sensor Adjustment1Sensor position indicator2Pinch roller assembly12
50 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine OperationAdjust Media Sensors Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 514Print Engine ConfigurationThis chapter describes the front panel parameters that are used to configure the print engine for operation.ContentsOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Enter Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Exit Setup Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Changing Password-Protected Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Default Password Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Disable the Password Protection Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Front Panel LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55ZebraNet® Print Server LCD Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
52 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationOverviewOverviewAfter you have installed the media and ribbon and the Power-On Self Test (POST) is complete, the front panel displays PRINTER READY. You may now set print engine parameters for your application using the front panel display and the buttons directly below it. If it becomes necessary to restore the initial print engine defaults, see PAU S E S e l f Te s t on page 112 and FEED Self Test on page 113.Enter Setup ModeTo enter Setup Mode, complete these steps:1. Press SETUP/EXIT to enter Setup mode. 2. Press either NEXT or PREVIOUS to scroll through the parameters.Exit Setup ModeTo leave Setup mode, complete these steps:1. Press SETUP/EXIT.The LCD displays SAVE CHANGES.2. Press the left or right oval to display the save options (Table 5).Important • Certain printing conditions may require that you adjust printing parameters, such as print speed, darkness, or print mode. These conditions include (but are not limited to):• printing at high speeds• peeling the media• the use of extremely thin, small, synthetic, or coated labelsBecause these and other factors affect print quality, run tests to determine the best combination of print engine settings and media for your application. A poor match may limit print quality or print rate, or the print engine may not function properly in the desired print mode.Table 5 • Save Options When Leaving Setup ModeLCD DescriptionPERMANENT Stores values in the print engine even when power is turned off.TEMPORARY Saves the changes until power is turned off.CANCEL Cancels all changes made since you entered Setup mode, except for changes made to the darkness and tear-off settings, which go into effect as soon as they are made.LOAD DEFAULTS Restores all parameters other than the network settings back to the factory defaults.Note • Loading factory defaults causes the print engine to auto-calibrate.
Print Engine ConfigurationOverview58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 533. Press NEXT to select the displayed choice.When the configuration and calibration sequence is done, PRINTER READY displays.LOAD LAST SAVE Loads values from the last permanent save.DEFAULT NET Restores the wired network settings back to factory defaults.Table 5 • Save Options When Leaving Setup ModeLCD Description
54 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationChanging Password-Protected ParametersChanging Password-Protected ParametersCertain parameters, including the communication parameters, are password-protected by factory default.The first time that you attempt to change a password-protected parameter, the print engine displays ENTER PASSWORD. Before you can change the parameter, you must enter the four-digit numeric password. After you have entered the password correctly, you do not have to enter it again unless you leave Setup mode by pressing SETUP/EXIT or by turning Off (O) the print engine.To enter a password for a password-protected parameter, complete these steps:1. At the password prompt, use the left oval to change the selected digit position.2. When you have selected the digit that you wish to change, use the right oval to increase the selected digit value. Repeat these two steps for each digit of the password.3. After entering the password, press NEXT.The parameter you selected to change is displayed. If the password was entered correctly, you can change the value.Default Password ValueThe default password value is 1234. The password can be changed using the ^KP (Define Password) ZPL II instruction.Disable the Password Protection FeatureYou can disable the password protection feature so that it no longer prompts you for a password by setting the password to 0000 via the ^KP ZPL/ZPL II command. To re-enable the password-protection feature, send the ZPL/ZPL II command ^KPx, where x can be any number from 1 to 9999.Caution • Do not change password-protected parameters unless you have a complete understanding of the parameters’ functions. If the parameters are set incorrectly, the print engine may function unpredictably.
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 55Front Panel LCDUse the LCD display on the front panel to adjust print engine settings. Table 6 shows parameters in the order in which they are displayed when you press NEXT after entering Setup mode. Throughout this process, press NEXT to continue to the next parameter, or press PREVIOUS to return to the previous parameter in the cycle. When a parameter is changed, an asterisk (*) is shown in the upper left corner of the display to indicate that the value is different from the one currently active in the print engine.Table 6 • Print Engine Parameters (Sheet 1 of 18)Parameter Action/ExplanationAdjust Print DarknessDarkness (burn duration) settings depend on a variety of factors, including ribbon type, media, and the condition of the printhead. You may adjust the darkness for consistent high-quality printing.If printing is too light or if there are voids in printed areas, you should increase the darkness. If printing is too dark or if there is spreading or bleeding of printed areas, you should decrease the darkness. Darkness settings also may be changed by the driver or software settings.The FEED Self Test on page 113 can be used to determine the best darkness setting. Because the darkness setting takes effect immediately, you can see the results on labels that are currently printing.Important • Set the darkness to the lowest setting that provides good print quality. If the darkness is set too high, the ink may smear, the ribbon may burn through, or the printhead may wear prematurely.• Press the right oval to increase darkness. • Press the left oval to decrease darkness.Default: +4.0Range: 00.0 to +30.0Adjust Print SpeedAdjusts the speed for printing a label (given in inches per second). Slower print speeds typically yield better print quality. Print speed changes take effect upon exiting Setup mode.• Press the right oval to increase the value.• Press the left oval to decrease the value.Default: 2 IPSRange: 2 to 12 IPS for 203 dpiAdjust Slew SpeedAdjusts the speed for feeding a blank label (given in inches per second).• Press the right oval to increase the value.• Press the left oval to decrease the value.Default: 6 IPSRange: 1 to 12 IPSDARKNESS +4.0- + PRINT SPEED 2 IPS + SLEW SPEED 6 IPS +
56 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDAdjust Backfeed SpeedIf backfeed is on, adjusts the speed at which the label backs up before printing (given in inches per second).• Press the right oval to increase the value. • Press the left oval to decrease the value.Default: 2 IPSRange: 1 to 12 IPSAdjust the Tear-Off PositionThis parameter establishes the position of the media over the tear-off/peel-off bar after printing. Positive numbers move the media out and negative numbers move the media in.Each press of an oval adjusts the tear-off position by four dot rows.• Press the right oval to increase the value. • Press the left oval to decrease the value.Default: +0Range: –120 to +120Select Print ModePrint mode settings tell the print engine the method of media delivery that you wish to use.• Press either oval to display other choices.Default: APPLICATORSelections: TEAR-OFF, REWIND, APPLICATORSet Media TypeThis parameter tells the print engine the type of media that you are using. Selecting continuous media requires that you include a label length instruction in your label format (^LLxxxx if you are using ZPL or ZPL II).When non-continuous media is selected, the print engine feeds media to calculate label length (the distance between two recognized registration points of the inter-label gap, webbing, or alignment notch or hole).• Press either oval to display other choices.Default: NON-CONTINUOUSSelections: CONTINUOUS, NON-CONTINUOUSTable 6 • Print Engine Parameters (Sheet 2 of 18)Parameter Action/Explanation BACKFEED SPEED 2 IPS +TEAR OFF +000- + PRINT MODE-APPLICATOR + MEDIA TYPE-NON-CONTINUOUS+
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 57Set the Sensor TypeThis parameter tells the print engine whether you are using media with a web (gap/space between labels, notch, or hole) to indicate the separations between labels or if you are using media with a black mark printed on the back. If your media does not have black marks for registration on the back, leave your print engine at the default (WEB).• Press either oval to display other choices.Default: WEBSelections: WEB, MARKSelect Print MethodThe print method parameter tells the print engine the method of printing that you wish to use: direct thermal (no ribbon) or thermal transfer (using thermal transfer media and ribbon). • Press either oval to display other choices.Default: THERMAL TRANSFERSelections: THERMAL TRANSFER, DIRECT THERMALNote • Selecting direct thermal when using thermal transfer media and ribbon creates a print engine error condition, but printing continues.Set Print WidthDetermines the printable area across the width of the label given the resolution of the print engine.To change value shown:1. Press the left oval to move the cursor.2. Press the right oval to increase the value of the digit.To change the unit of measurement:1. Press the left oval until the unit of measurement is active.2. Press the right oval to toggle to a different unit of measure (mm, inches, or dots).Default: 104 MMNOTE: Setting the width too narrow can result in portions of the label not being printed on the media. Setting the width too wide wastes formatting memory and can cause printing off the label and on the platen roller. This setting can affect the horizontal position of the label format if the image was inverted using the ^POI ZPL II command. Table 6 • Print Engine Parameters (Sheet 3 of 18)Parameter Action/Explanation SENSOR TYPE-WEB + PRINT METHOD-THERMAL-TRANS.+ PRINT WIDTH- 104 0/8 MM +
58 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDSet Maximum Label LengthMaximum length is used in conjunction with the calibration procedure. The value of this setting is the maximum label length that is used during the media portion of the calibration process. Only a few labels are required to set media sensors. The interlabel gap is considered part of the label length and must be taken into consideration. Always set a value that is at least 1 in. (25.4 mm) longer than the length of the label you are using. For example, if the label length is 5 inches (126 mm) including the interlabel gap, set the parameter for 6.0 inches (152 mm). If the label length is 7.5 inches (190 mm), set the parameter for 9.0 inches (229 mm). If the value is set to a smaller value than the label length, the print engine assumes that continuous media is loaded, and the print engine cannot calibrate.• Press the right oval to increase the value. • Press the left oval to decrease the value.Default: 39.0 inches (988 mm). Range: Values are adjustable in one-inch (25.4 mm) increments.Set Early Warning for MediaWhen this parameter is enabled, the print engine provides warnings when labels are running low.Note • Update the number of labels per roll when beginning use of the Early Warning System. Also, the print engine does not make any adjustments when power is turned off and on.• Press the right or left oval to display other choices.Default: MEDIA DISABLEDSelections: MEDIA DISABLED, MEDIA ENABLEDTo change the Early Warning settings:1. When the LCD displays EARLY WARNING, press the right or left oval until the desired setting is listed on the LCD. (If you are prompted for a password, enter your password using the instructions in Changing Password-Protected Parameters on page 54.)When the print engine detects that less than 15% of the labels remain, WARNING MEDIA LOW appears on the LCD. If the alert function has been enabled, an alert is also sent. When the printhead is opened and then closed after a media warning has been received, the LCD prompts with MEDIA REPLACED?. Press the right oval to select YES to clear the warning and reset the label counter.2. When setting the Early Warning for maintenance, the LCD prompts HEAD CLEAN?. 3. Press the right oval to select YES.Table 6 • Print Engine Parameters (Sheet 4 of 18)Parameter Action/ExplanationMAXIMUM LENGTH-39.0 IN 988 MMEARLY WARNINGMEDIA DISABLED
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 59Set Early Warning for MaintenanceWhen this parameter is enabled, the print engine provides warnings when the printhead needs to be cleaned.Note • Update the number of labels per roll when beginning use of the Early Warning System. Also, the print engine does not make any adjustments when power is turned off and on.• Press the right or left oval to display other choices.Default: MAINTENANCE DISABLEDSelections: MAINTENANCE DISABLED, MAINTENANCE ENABLEDTo change the Early Warning settings:1. When the LCD displays EARLY WARNING, press the right or left oval until the desired setting is listed on the LCD. (If you are prompted for a password, enter your password using the instructions in Changing Password-Protected Parameters on page 54.)When setting the Early Warning for maintenance, the LCD prompts HEAD CLEAN?. 2. Press the right oval to select YES. List Fonts• Press the right oval to print a label that lists the available fonts in the print engine, including standard print engine fonts plus any optional fonts. Fonts may be stored in RAM, Flash memory, optional PCMCIA font cards, or CompactFlash cards.List Bar Codes• Press the right oval to print a label that lists the available bar codes in the print engine. Bar codes may be stored in RAM, Flash memory, optional PCMCIA cards, or CompactFlash cards.List Images• Press the right oval to print a label that lists the available images stored in the print engine’s RAM, Flash memory, optional memory card, PCMCIA cards, or CompactFlash cards.List Formats• Press the right oval to print a label that lists the available formats stored in the print engine’s RAM, Flash memory, optional EPROM, or optional memory card.List Setup• Press the right oval to print a configuration label, which lists the current print engine configuration.Table 6 • Print Engine Parameters (Sheet 5 of 18)Parameter Action/ExplanationEARLY WARNINGMAINT. OFFLIST FONTS PRINTLIST BAR CODES PRINTLIST IMAGES PRINTLIST FORMATS PRINTLIST SETUP PRINT
60 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDList Network SettingsThis selection is used to print a network configuration label, which lists the settings for any print server that is installed.• Press the right oval to print a network configuration label.List All• Press the right oval to print labels that list the available fonts, bar codes, images, formats, and the current print engine and network configurations.Initialize Memory Card Caution • Perform this operation only when it is necessary to erase all previously stored information from the optional PCMCIA card or CompactFlash card. 1. Press the right oval to select YES. (If you are prompted to enter the password, see Changing Password-Protected Parameters on page 54. The front panel LCD asks ARE YOU SURE?.2. Do you wish to continue?• Press the left oval to select NO to cancel the request and return to INITIALIZE CARD prompt.• Press the right oval to select YES and begin initialization.When initialization is complete, the print engine automatically exits Setup mode, and the front panel displays PRINTER READY. If you exit Setup mode while initialization is still in process, the front panel display flashes between the phrases CHECKING B: MEMORY and PRINTER IDLE.Note • Depending on the amount of memory in the memory card, initialization may take up to 5 minutes to complete.Table 6 • Print Engine Parameters (Sheet 6 of 18)Parameter Action/ExplanationLIST NETWORK PRINTLIST ALL PRINTFORMAT CARD:A: B:
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 61Initialize Flash MemoryCaution • Perform this operation only when it is necessary to erase all previously stored information from Flash memory. 1. Press the right oval to select YES. (If you are prompted to enter the password, see Changing Password-Protected Parameters on page 54. The display shows INITIALIZE FLASH?2. Press the right oval to select YES.The display shows ARE YOU SURE?.3. Do you wish to continue?• Press the left oval to select NO to cancel the request and return to the INITIALIZE FLASH prompt.• Press the right oval to select YES and begin initialization.When initialization is complete, the print engine automatically exits Setup mode, and the front panel displays PRINTER READY. If you exit Setup mode while initialization is still in process, the front panel display flashes between the phrases CHECKING E: MEMORY and PRINTER IDLE.Note • Depending on the amount of free FLASH memory, initialization may take up to 1 minute to complete.Print Sensor ProfileThe media sensor profile may be used to troubleshoot registration problems that may be caused when the media sensor detects preprinted areas on the media or experiences difficulty in determining web location.• Press the right oval to start this standard calibration procedure and print a media sensor profile.Figure 38 shows a media sensor profile. If the sensitivity of the media and/or ribbon sensors must be adjusted, use Calibrate Media and Ribbon Sensor Sensitivity on page 62 to adjust sensor sensitivity.Figure 38 • Media Sensor ProfileTable 6 • Print Engine Parameters (Sheet 7 of 18)Parameter Action/ExplanationINIT FLASH MEM YESSENSOR PROFILE PRINT
62 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDCalibrate Media and Ribbon Sensor SensitivityUse this procedure to adjust sensitivity of media and ribbon sensors.Important • This procedure must be followed exactly as presented. All of the steps must be performed even if only one of the sensors requires adjustment. You may press the left oval at any step in this procedure to cancel the procedure.1. Press the right oval to start the calibration procedure.The LOAD BACKING prompt displays.2. Open the printhead.3. Remove approximately 8 in. (203 mm) of labels from the backing, and pull the media into the print engine so that only the backing is between the media sensors.4. Leave the printhead open.5. Press the right oval to continue.The REMOVE RIBBON prompt displays.6. Remove the ribbon (if used).7. Close the printhead.8. Press the right oval to continue.The message CALIBRATING PLEASE WAIT displays.The print engine adjusts the scale (gain) of the signals that it receives from the media and ribbon sensors based on the specific media and ribbon combination being used. On the sensor profile, this essentially corresponds to moving the peak of the graph up or down to optimize the readings for your application.When calibration is complete, RELOAD ALL displays.9. Open the printhead and pull the media forward until a label is positioned under the media sensor.10. Reload the ribbon (if used).11. Close the printhead.12. Press the right oval to continue.The print engine performs an auto-calibration. During this process, the print engine checks the readings for the media and ribbon based on the new scale established, determines the label length, and determines the print mode. To see the new readings on the new scale, print a sensor profile.Set Parallel CommunicationsSelect the communications port that matches the one being used by the host computer.• Press the right or left oval to display other choices.Default: BIDIRECTIONALSelections: BIDIRECTIONAL, UNIDIRECTIONALTable 6 • Print Engine Parameters (Sheet 8 of 18)Parameter Action/ExplanationMEDIA AND RIBBON CALIBRATEPARALLEL COMM.- BIDIRECTIONAL +
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 63Set Serial CommunicationsSelect the communications port that matches the one being used by the host computer.Important • Do not change this parameter from the default. The print engine supports only RS-232. This parameter will be eliminated in a future version of the firmware.Default: RS-232Selections: RS-232, RS-422/485, RS-485 MULTIDROPSet BaudThe baud setting of the print engine must match the baud setting of the host computer for accurate communications to take place. Select the value that matches the one being used by the host computer.• Press the right or left oval to display other choices.Default: 9600Selections: 110, 300, 600, 1200, 2400, 4800, 9600, 14400, 19200, 28800, 38400, 57600, 115200Set Data BitsThe data bits of the print engine must match the data bits of the host computer for accurate communications to take place. Set the data bits to match the setting being used by the host computer.Note • Code Page 850 requires the data bits to be set to 8 bits. See the ZPL II Programming Guide for more information.• Press the right or left oval to display other choices.Default: 8BITSSelections: 7BITS, 8BITSSet ParityThe parity of the print engine must match the parity of the host computer for accurate communications to take place. Select the parity that matches the one being used by the host computer.• Press the right or left oval to display other choices.Default: NONESelections: EVEN, ODD, NONESet Host HandshakeThe handshake protocol of the print engine must match the handshake protocol of the host computer for communication to take place. Select the handshake protocol that matches the one being used by the host computer.• Press the right or left oval to display other choices.Default: XON/XOFF Selections: XON/XOFF, DTR/DSR, RTS/CTSTable 6 • Print Engine Parameters (Sheet 9 of 18)Parameter Action/ExplanationSERIAL COMM- RS232 +BAUD- 9600 + DATA BITS- 8 BITSPARITY- EVEN +HOST HANDSHAKE- XON/XOFF +
64 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDSet ProtocolProtocol is a type of error checking system. Depending on the selection, an indicator may be sent from the print engine to the host computer signifying that data has been received. Select the protocol that is requested by the host computer. Further details on protocol can be found in the ZPL II Programming Guide.• Press the right or left oval to display other choices.Default: NONESelections: NONE, ZEBRA, ACK_NAKNote • Zebra is the same as ACK_NAK, except that Zebra response messages are sequenced. If Zebra is selected, the print engine must use DTR/DSR host handshake protocol.Set Network IDNetwork ID is used to assign a unique number to a print engine. This gives the host computer the means to address a specific print engine. This does not affect TCP/IP or IPX networks.1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.Default: 000Range: 000 to 999Set Communications ModeThe communication diagnostics mode is a troubleshooting tool for checking the interconnection between the print engine and the host computer. When DIAGNOSTICS is selected, all data sent from the host computer to the print engine prints as straight ASCII characters, with the hex value below the ASCII text. The print engine prints all characters received, including control codes, like CR (carriage return). A sample printout is shown in Communications Diagnostics Test on page 116. Notes on diagnostic printouts are defined as follows:• FE indicates a framing error.• OE indicates an overrun error.• PE indicates a parity error.• NE indicates noise.1. Press the right or left oval to toggle between the choices.2. For any errors, check that your communication parameters are correct. 3. Set the print width equal to or less than the label width used for the test. See Set Print Width on page 57 for more information.Default: NORMAL MODESelections: NORMAL MODE, DIAGNOSTICSTable 6 • Print Engine Parameters (Sheet 10 of 18)Parameter Action/ExplanationPROTOCOL- NONE +NETWORK ID- 000 +COMMUNICATIONS- NORMAL MODE +
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 65Set Control Prefix CharacterThe print engine looks for this two-digit hex character to indicate the start of a ZPL/ZPL II control instruction. The “H” that is displayed indicates Hexadecimal and is not part of the value.Note • Do not use the same hex value for the control, format, and delimiter character. The print engine must see different characters to work properly.1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.Default: 7E (tilde—displayed as a black square)Range: 00 to FFSet Format Prefix CharacterThe format prefix is a two-digit hex value used as a parameter place marker in ZPL/ZPL II format instructions. The “H” that is displayed indicates Hexadecimal and is not part of the value. The print engine looks for this hex character to indicate the start of a ZPL/ZPL II format instruction. See the ZPL II Programming Guide Volume I for more information.Note • Do not use the same hex value for the control, format, and delimiter character. The print engine must see different characters to work properly.1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.Default: 5E (caret)Range: 00 to FFSet Delimiter CharacterThe delimiter character is a two-digit hex value used as a parameter place marker in ZPL/ZPL II format instructions. See the ZPL II Programming Guide Volume I for more information.Note • Do not use the same hex value for the control, format, and delimiter character. The print engine must see different characters to work properly.1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.Default: 2C (comma)Range: 00 to FFTable 6 • Print Engine Parameters (Sheet 11 of 18)Parameter Action/ExplanationCONTROL PREFIX- < >7EH +FORMAT PREFIX- <^>5EH +DELIMITER CHAR- <,>2CH +
66 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDSelect ZPL ModeThe print engine remains in the selected mode until it is changed by this front panel instruction or by using a ZPL/ZPL II command. The print engine accepts label formats written in either ZPL or ZPL II, eliminating the need to rewrite any ZPL formats that already exist. See the ZPL II Programming Guide for more information on the differences between ZPL and ZPL II.• Press the right or left oval to display other choices.Default: ZPL IISelections: ZPL II, ZPLSelect Media Power-Up OptionThis parameter sets the action of the labels when the print engine is turned on.• Press the right or left oval to display the choices. Default: CALIBRATIONSelections: FEED, CALIBRATION, LENGTH, SHORT CAL, and NO MOTION•Feed—feeds the labels to the first registration point.•Calibration—determines the length of the label and adjusts the sensor settings.•Length—In continuous mode, feeds the last stored label length. In non-continuous mode, calibrates based on the maximum label length setting (see Set Maximum Label Length on page 58).•Short Cal—calibrates label length using the current sensor settings.•No Motion—the media does not move. You must press FEED to cause the print engine to resynch to the start of the next label.Select Head Close Option• Press the right or left oval to display the choices. Default: CALIBRATIONSelections: FEED, CALIBRATION, LENGTH, SHORT CAL, and NO MOTION•Feed—feeds the labels to the first registration point.•Calibration—determines the length of the label and adjusts the sensor settings.•Length—In continuous mode, feeds the last stored label length. In non-continuous mode, calibrates based on the maximum label length setting (see Set Maximum Label Length on page 58).•Short Cal—calibrates label length using the current sensor settings.•No Motion—the media does not move. You must press FEED to cause the print engine to resynch to the start of the next label.Table 6 • Print Engine Parameters (Sheet 12 of 18)Parameter Action/ExplanationZPL MODE- ZPL II +MEDIA POWER UP- CALIBRATION +HEAD CLOSE- CALIBRATION +
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 67Select Backfeed SequenceThis parameter establishes when label backfeed occurs after a label is removed in applicator mode. It has no effect in Rewind mode. This parameter setting can be superseded by the ~JS instruction when received as part of a label format (refer to ZPL II Programming Guide Volume I).• Press the right or left oval to display other choices.Default: BEFORESelections: DEFAULT, AFTER, BEFORE, OFFAdjust Label Top PositionThe label top position adjusts the print position vertically on the label. Positive numbers adjust the label top position further down the label (away from the printhead); negative numbers adjust the position up the label (toward the printhead). The displayed value represents dots.• Press the right oval to increase the value. • Press the left oval to decrease the value.Default: +000Range: –120 to +120 dotsAdjust Left PositionThis parameter establishes how far from the left edge of a label the format begins to print by adjusting horizontal positioning on the label. Positive numbers adjust the printing away from the main frame by the number of dots selected; negative numbers shift printing toward the main frame. The displayed value represents dots. 1. Press the left oval to move the cursor.2. Press the right oval to change between + and to increase the value of the digit.3. For a negative value, enter the value before changing to the minus sign.Default: 0000Range: –9999 to +9999 dotsTable 6 • Print Engine Parameters (Sheet 13 of 18)Parameter Action/ExplanationBACKFEED- BEFORE +LABEL TOP +000- +LEFT POSITION- ±0000 +
68 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDSet the Head Resistor ValueCaution • This parameter should be changed only by qualified service personnel. Do not set the value higher than that shown on the printhead. Setting a higher value may damage the printhead.This value has been preset at the factory to match the resistance value of the printhead. It does not need to be changed unless the printhead or the main logic board is replaced.1. Look on the printhead for the label that shows the resistance value (Ωvalue). Take note of this value before installing the replacement printhead.2. Press the left oval to move to the next digit position.3. Press the right oval to increase the value of the digit.Initial Value: Factory-set to match the printhead shipped with your print engine.Default Value: 0500Range: 0500 to 2000Set the Applicator PortDetermines the action of the applicator port.Note • Set this value as suggested by the applicator manufacturer.•Off: The applicator port is off.•Mode 1: Asserts the ~END_PRINT signal low while the print engine is moving the label forward.•Mode 2: Asserts the ~END_PRINT signal high while the print engine is moving the label forward.•Mode 3: Asserts the ~END_PRINT signal low for 20 milliseconds when a label has been completed and positioned. Not asserted during continuous printing modes.•Mode 4: Asserts the ~END_PRINT signal high for 20 milliseconds when a label has been completed and positioned. Not asserted during continuous printing modes.• Press the right or left oval to display other choices.Default: OFFSelections: OFF, MODE 1, MODE 2, MODE 3, MODE 4Table 6 • Print Engine Parameters (Sheet 14 of 18)Parameter Action/ExplanationHEAD RESISTOR- 0500 OHMS +APPLICATOR PORT- OFF +
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 69Select Start Print SignalThis parameter determines how the print engine reacts to the Start Print Signal input on pin 3 of the applicator interface connector at the rear of the print engine.•Pulse Mode—Labels print when the signal transitions from HIGH to LOW.•Level Mode—Labels print as long as the signal is asserted LOW.Caution • Start Print Signal is set by the applicator manufacturer and should not be changed unless the factory defaults have been reloaded. Please make a note of it. While other choices are valid, the print engine must be returned to its designated setting for it to work properly.•Press the right or left oval to display other choices.Default: PULSE MODESelections: PULSE MODE, LEVEL MODESelect Resynch ModeThis parameter determines how the print engine reacts if the label synchronization is lost and the label top is not where expected.•Feed Mode—If the label top is not where expected, the print engine feeds a blank label to find the label top position.•Error Mode—If the label top is not where expected, the print engine stops, enters Pause mode, displays the message Error Condition Feed Label, flashes the ERROR light, and asserts the Service Required signal (pin 10 on the Applicator Interface Connector).To resynch the media to the top of the label in Error mode, press PAUSE to exit Pause mode. The ERROR light stops flashing, and the Service Required signal is deactivated. The action of the print engine is determined by the Head Close configuration selection (see Select Head Close Option on page 66).• Press the right or left oval to toggle between choices.Default: FEED MODESelections: FEED MODE, ERROR MODESet Ribbon Low ModeWhen the Ribbon Low feature is off, the output signal (Pin 9) does not function, the LOW RIBBON warning is not displayed, and the print engine continues to print until it runs out of ribbon.When the Ribbon Low feature is set to any of the lengths, output signal (Pin 9) on the applicator port is functional. When the amount of ribbon on the supply spindle reaches the specific length, the output signal asserts HIGH to provide a RIBBON LOW warning.• Press the right or left oval to display other choices.Default: 25MSelections: OFF, 25M, 50M, 75M, 100MTable 6 • Print Engine Parameters (Sheet 15 of 18)Parameter Action/ExplanationSTART PRINT SIG- PULSE MODE +RESYNCH MODE- FEED MODE +RIBBON LOW MODE- 25M +
70 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDSet Reprint ModeWhen the Reprint feature is enabled, the reprint input signal (Pin 6) on the applicator port is functional. When the input signal is asserted, the last label printed is printed again. (This includes non-printing labels.) When the Reprint feature is disabled, the reprint input signal is ignored.Note • The ^SP ZPL command is ignored when the Reprint feature is enabled. When the Reprint feature is disabled, the ^SP command can be used. In addition, when a received label format is canceled prior to printing, the reprint function for the previous label is also canceled. Refer to the ZPL II Programming Guide for additional information.• Press the right or left oval to display other choices.Default: DISABLEDRange: ENABLED, DISABLEDThese parameters are automatically set during the calibration procedure and should be changed only by a qualified service technician. Refer to the ZPL II Programming Guide for information on these parameters.• Press NEXT repeatedly to skip these parameters.Adjust LCD DisplayThis parameter allows you to adjust the brightness of your LCD if it is difficult to read.• Press the left oval to decrease the value (reduce brightness).• Press the right oval to increase the value (increase brightness).Default: 10Range: 00 to 19Table 6 • Print Engine Parameters (Sheet 16 of 18)Parameter Action/ExplanationREPRINT MODE- DISABLED +WEB S. 073- +MEDIA S. 075- +RIBBON S. 071- +MARK S. 000- +MARK MED S. 000- +MEDIA LED 082- +MARK LED 005- +RIBBON LED 008- +LCD ADJUST +10- +
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 71Select Format ConvertSelects the bitmap scaling factor. The first number is the original dots per inch (dpi) value; the second, the dpi to which you would like to scale.• Press the right or left oval to display other choices.Default: NONESelections: NONE, 150 → 300, 150 → 600, 200 → 600, 300 → 600Set RTS Takeup Dancer Arm Calibration ValueThis parameter is used as a diagnostic tool to monitor the voltage supplied to the Ribbon Tensioning System Takeup Dancer Arm. Refer to the Maintenance Manual for information.Set RTS Supply Dancer Arm Calibration ValueThis parameter is used as a diagnostic tool to monitor the voltage supplied to the Ribbon Tensioning System Supply Dancer Arm. Refer to the Maintenance Manual for information.Select Idle DisplayThis parameter selects the LCD options for the real-time clock.Note • If the default value is not selected, pressing either oval briefly displays the firmware version of the print engine.• Press the right or left oval to display other choices.Default: FIRMWARE VERSIONSelections: MM/DD/YY (24 HOUR), MM/DD/YY (12 HOUR), DD/MM/YY (24 HOUR), DD/MM/YY (12 HOUR), FW VERSIONSet RTC DateThis parameter allows you to set the date following the convention selected in IDLE DISPLAY.1. Press the left oval to move to the next digit position. 2. Press the right oval to change the value of the digit.Set RTC TimeThis parameter allows you to set the time following the convention selected in IDLE DISPLAY.1. Press the left oval to move to the next digit position. 2. Press the right oval to change the value of the digit.Table 6 • Print Engine Parameters (Sheet 17 of 18)Parameter Action/ExplanationFORMAT CONVERT- NONE +RTS TAKEUP ARMXXXRTS SUPPLY ARMXXX IDLE DISPLAY- FW VERSION + RTC DATE- 01/31/01 + RTC TIME- 14:55 +
72 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCDPerform RFID TestIn both versions of this test, the print engine attempts to read and write to a transponder. In the slow test, the print engine also checks the reader version number. If the print engine fails the test, the front panel displays an error message.1. Place an RFID tag over the reader (no movement occurs with the test).2. Press SELECT to select the parameter.3. Press MINUS (–) to select QUICK.ORPress PLUS (+) to select SLOW.4. If necessary, press PLUS (+) to select CONTINUE.5. Press SELECT to deselect the parameter.Show RFID Error StatusIf an error condition exists, a message may be displayed here.Select the Display LanguageThis parameter allows you to change the language displayed on the front panel LCD.• Press the right or left oval to display other choices.Default: ENGLISHSelections: ENGLISH, SPANISH, FRENCH, GERMAN, ITALIAN, NORWEGIAN, PORTUGUESE, SWEDISH, DANISH, SPANISH 2, DUTCH, FINNISH, JAPANTable 6 • Print Engine Parameters (Sheet 18 of 18)Parameter Action/ExplanationRFID TESTQUICK SLOWRFID ERR STATUS LANGUAGE-ENGLISH +
Print Engine ConfigurationFront Panel LCD58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 73ZebraNet® Print Server LCD DisplaysThe menu options shown in Table 7 display only if you have the ZebraNet PrintServer II installed.Table 7 • Print Server LCD DisplaysParameter Action/ExplanationIP PROTOCOL1IP ProtocolAllows either the user (permanent) or the server (dynamic) to select the IP address. If a dynamic option is chosen, this selection determines the method(s) by which the print server receives the IP address from the server.• Press the right or left oval to display other choices.Default: ALLSelections: ALL, GLEANING ONLY, RARP, BOOTP, DHCP, DHCP AND BOOTP, PERMANENTIP ADDRESS1IP AddressThis parameter allows you to select the IP address if PERMANENT was chosen in IP PROTOCOL. (If a dynamic option was chosen, the user cannot select the address.)1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.SUBNET MASK1Subnet MaskThis parameter selects the part of the IP address that is considered to be part of the local network. It can be reached without going through the default gateway.1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.DEFAULT GATEWAY1Default GatewayThis parameter allows you to select the IP address that the network traffic is routed through if the destination address is not part of the local network.1. Press the left oval to move to the next digit position.2. Press the right oval to increase the value of the digit.1 These parameters appear after the system recognizes the existence of a ZebraNet print server. After the print server is recognized, all zeroes (000.000.000.000) will display until the printer obtains an IP address or defaults to address 192.168.254.254.
74 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine ConfigurationFront Panel LCD Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 755RFID GuidelinesThis chapter provides an overview of how RFID works and the ZPL commands used to create RFID labels. ContentsOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Transponder Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76ZPL II Commands for RFID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77^HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78^RS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79^RT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83^WT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Sample of RFID Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
76 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID GuidelinesOverviewOverviewThe R110PA X 3 “smart” label printer-encoders serve as dynamic tools for both printing and encoding RFID labels, tickets, and tags. The print engine encodes information on ultra-thin UHF RFID transponders embedded in “smart” labels. It then immediately verifies proper encoding and prints bar codes, graphics, and/or text on the label’s surface. For more information about RFID media, see Table 3, Types of Media on page 27.Functionality of an encoded “smart” label depends on factors such as where the label is placed on an item as well as on the contents of the item (such as metals or liquids). Contact the supplier of your RFID transponders for assistance with these types of issues.Transponder PlacementThe transponder, which is sometimes called the RFID tag, is usually comprised of an antenna that is bonded to an integrated circuit (IC) chip. The IC chip contains the RF circuit, coders, decoders, and memory. If you hold a “smart” label up to the light, you can see the transponder’s antenna embedded within the label, and you can feel a bump in the label where the IC chip is located.Communication between the “smart” label and the print engine is established when the transponder lines up with the print engine’s antenna. The optimal transponder position varies with the transponder size, its configuration, and the type of RFID IC chip used.Print quality may be affected by printing directly over the transponder. In particular, there is an area on each label immediately around the location of the IC chip where the print engine may print with low quality. Design your printed label around the location of the chip in the type of approved “smart” label that you select. For the list of approved transponders and related placement specifications, go to http://www.rfid.zebra.com.Important • It is important to use transponders that have been specifically approved for use in this RFID print engine. Failure to do so may result in the inability to read or write to the embedded RFID tags. As new transponders become commercially available, Zebra will evaluate them for compatibility with this print engine. For the list of approved transponders, go to http://www.rfid.zebra.com.
RFID GuidelinesZPL II Commands for RFID58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 77ZPL II Commands for RFIDPrinting and encoding (writing) of “smart” labels is handled through the use of Zebra Programming Language (ZPL). Each transponder has memory that can be read from through ZPL commands, and most transponders have memory that can be written to. The print engine divides the ZPL commands that it receives into two categories: RFID and non-RFID (such as the printing commands for bar codes or human-readable text).ZPL commands also provide for exception handling, such as setting the number of read/write retries before declaring a transponder defective. For example, if an RFID transponder fails to program correctly or cannot be detected, the print engine ejects it and prints the word “VOID” across the label. This process continues for the number of RFID tags specified by the ^RS command using the same data and format.The following pages provide the ZPL II commands that can be used for RFID applications.Important • If a parameter is designated as not applicable, any value entered for the parameter will be ignored, but the place holder for the field is required.
78 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID Guidelines^HV^HVHost VerificationDescription This command is used to return data from specified fields, along with an optional ASCII header, to the host. It can be used with any field that has been assigned a number with the ^RT command.Format ^HV#,n,hThe following table identifies the parameters for this format.Parameters Details#= field number specified with another commandThe value assigned to this parameter should be the same as the one used in the ^RT command.Accepted values: 0 to 9999Default value: 0n= maximum number of bytes to be returnedAccepted values: 1 to 256Default value: 64h= header Header (in ASCII characters) to be returned with the data.Acceptable values: 0 to 3072 charactersDefault value: none
RFID Guidelines^RS58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 79^RSRFID SetupDescription The ^RS command sets up various RFID parameters, including label position, error handling, and number of retries.Format ^RSt,p,v,n,e,s,rThe following table identifies the parameters for this format.Important • Use care when using this command in combination with ^RT (reading tag data). Problems can occur if the data read from the tag is going to be printed on the label. Any data read from the transponder must be positioned to be printed above the read/write position. Failure to do this will prevent read data from being printed on the label.Parameters Detailst=tag type Accepted values: •1 = Auto detect (automatically determine the tag type by querying the tag)Default value: 1p= read/write position of the transponderSets the read/write position of the transponder in the vertical (Y axis) in dot rows from the top of the label. Set to 0 (no movement) if the transponder is already in the effective area without moving the media.Accepted values: 0 to label lengthDefault value: label length minus 8 dot rowsv= length of void printoutSets the length of the void printout in vertical (Y axis) dot rows.Default value: label lengthAccepted values: 0 to label lengthn= number of labels The number of labels that will be attempted in case of read/encode failure.Default value: 3Accepted values: 1 to 10 (number of labels)e= error handling If an error persists after the specified number of labels are tried, perform this error handling action.Accepted values:•N = No action (print engine drops the label format causing the error and moves to the next queued label)•P = Place print engine in Pause mode (label format stays in the queue until the user cancels)•E = Place print engine in Error mode (label format stays in the queue until the user cancels)Default value: NNote • You can set the print engine to send an error message to the host as an unsolicited message for each failure. To enable or disable the unsolicited error message, refer to the ^SX and ^SQ ZPL commands. The parameter for the RFID error in these commands is V.
80 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID Guidelines^RSs= signals on applicator When the value for parameter p (read/write position of the transponder) is nonzero, this paramters changes the number of start and stop print signals required for printing.In single mode, one start print command is required. In double mode, two are required, so the print engine will resume printing only after the second start print command is received.Accepted values:•S (single) signal•D (double) signalDefault value: Sr= RFID pre-read disable To optimize throughput, the RFID tag is pre-read to ensure that a transponder is present before trying to write to it. This function can be disabled.Accepted values:•N (use RFID pre-read)•Y (disable RFID pre-read)Default value: NParameters Details
RFID Guidelines^RS58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 81Example 1 • This example sets the print engine to move the media to 800 dots from the top of the media [or label length minus 800 from the bottom (leading edge) of the media] and voids the rest of the media in case of an error. The print engine will try to print two labels, then will pause the print engine if printing and encoding fail.^XA^RS,800,,2,P^FS^XZThe following illustration shows the resulting voided label. Note where the void starts. The media has been moved 800 dot rows from the top of the label (label length minus 800 dot rows from the bottom (leading edge) of a label) to bring the transponder into the effective area to read/write a tag. If the print engine fails the operation, the rest of the media is voided.Top of labelStart of RFID operation800 dot rowsBottom of labelLabel length minus 800 dot rows
82 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID Guidelines^RSExample 2 • This example sets the print engine to move the media to 800 dots from the top of the media [or label length - 500 from the bottom (leading edge) of the media] and prints “void” 500 dots in vertical length (Y axis) in case of an error.^XA^RS,800,500,2,P^FS^XZThe following illustration shows the resulting voided label. Note where the void starts. The media has been moved 800 dot rows from the top of the label [label length minus 800 dot rows from the bottom (leading edge) of a label] to bring the transponder into the effective area to read/write a tag. If the print engine fails the operation, an area that is 500 dot rows of the media is voided instead of the entire rest of the media.Top of labelStart of RFID operation800 dot rowsBottom of labelLabel length minus 800 dot rows500 dot rows
RFID Guidelines^RT58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 83^RTRead TagDescription The ^RT command tells the print engine to read the current RFID tag data. The data can be sent back to the host via the ^HV command.Format ^RT#,b,n,f,r,m,sThe following table identifies the parameters for this format.Parameters Details#= number to be assigned to the fieldAccepted values: 0 to 9999Default value: 0b= starting block number Accepted values: 0 to n, where n is the maximum number of blocks for the tag.Default value: 0n= number of blocks to read*Accepted values: 1 to n, where n is the maximum number of blocks minus the starting block number. For example, if the tag has 8 blocks (starting with block 0) and you start with block 6, n can be 2. This would give you block 6 and block 7 information.Default value: 1f=format Accepted values: •0 (ASCII)•1 (Hexadecimal)Default value: 0r= number of retries The number of times that the command will be tried on the same tag.Accepted values: 0 to 10Default value: 0m= motion Accepted values: •0 (Feed label after reading.)•1 (No Feed after reading. Other ZPL may cause a feed.)Default value: 0s= special mode* For EPC Class 1 (Alien reader) only. Not applicable for EPC class 0.Default value: 0 (Do not read if mismatched checksum.)Accepted values: 1 (Read even if mismatched checksum.)* Not applicable for R110PA X 3.
84 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID Guidelines^RTExample • This sample reads a tag, prints the data on a label, and sends the string Tag Data:xxxxxxxx back to the host. The data read will go into the ^FN1 location of the format. The print engine will retry the command on the same tag five times, if necessary.^XA^FO20,120^A0N,60^FN1^FS^RT1,,,,5^FS^HV1,,Tag Data:^FS^XZ
RFID Guidelines^WT58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 85^WTWrite TagDescription The ^WT command allows you to program the current RFID tag.Format ^WTb,r,m,w,f,vThe following table identifies the parameters for this format.Note • Check the amount of data memory available for the tag that you will be using. If more is sent than the memory can hold, the data will be truncated.Parameters Detailsb= block number* Accepted values: •0 (ID data/EPC)•1 (User data)Default value: 0r= number of retries The number of times that the command will be tried on the same tag.Accepted values: 0 to 10Default value: 0m= motion Accepted values:•0 (Feed label after writing.)•1 (No Feed after writing. Other ZPL may cause a feed.)Default value: 0w= write protect* Accepted values:•0 (Not write protected.)•1 (Write protect.)Default value: 0f= data format Accepted values:•0 (ASCII)•1 (Hexadecimal)Default value: 0v= verify valid data*Default value: YAccepted values:•N (Do not verify)•Y (Verify valid data [Hex A5A5 in the first two bytes] before writing)* Not applicable for R110PAX.
86 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID Guidelines^WTExample • This sample encodes data “RFIDRFID”. The print engine will try writing the same tag up to five times, if necessary.^XA^WT,5^FDRFIDRFID^FS^XZ
RFID GuidelinesSample of RFID Programming58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 87Sample of RFID ProgrammingZPL II is Zebra’s label design language. ZPL II lets you create a wide variety of labels from the simple to the very complex, including text, bar codes, and graphics.This section is not intended as an introduction to ZPL II. If you are a new ZPL II user, order the ZPL II Programming Guide (part number 46530L) or go to http://support.zebra.com to download the guide.For your programming, do the following:1. Set up the print engine, and then turn the power On (I).2. Use any word processor or text editor capable of creating ASCII-only files (for example, use Microsoft® Word and save as a .txt file) and type in the label format exactly as shown in the sample label format shown in Table 8.3. Save the file in a directory for future use. Use the “.zpl” extension.4. Copy the file to the print engine.From the DOS command window, use the “COPY” command to send a file to the print engine. For example, if your file name is format1.zpl then type, COPY FORMAT 1.ZPL XXXXwhere XXXX is the port to which your print engine is connected (such as LPT1).5. Compare your results with those shown. If your printout does not look like the one shown, confirm that the file you created is identical to the format shown, then repeat the printing procedure. If nothing prints, refer to •Before You Begin on page 14•Print Engine Operation on page 31•Print Engine Configuration on page 51•Troubleshooting on page 99to make sure that your system is set up correctly.
88 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1RFID GuidelinesSample of RFID ProgrammingTable 8 • Sample ZPL Code and ResultsLine Number Type This Label Format Resulting Printout1^XA2^RS,0^FS3 ^WT^FDZebra^FS4 ^FO100,100^A0n,60^FN0^FS5 ^FO100,200^A0n,40^FN1^FS6^RT0^FS7 ^RT1,,,1^FS8^XZLine 1 Indicates start of label format.Line 2 Indicates no movement for media.Line 3 Writes the data “Zebra” to the tag.Line 4 Print field number ‘0’ at location 100,100.^FN0 is replaced by what we read on line 6.Line 5 Print field number ‘1’ at location 100,200. ^FN1 is replaced by what we read on line 7.Line 6 Read Tag into field number 0 in ASCII format (default).Line 7 Read Tag into field number 1 in hexadecimal format.Line 8 End of label format.* This value will be the actual transponder ID.123456789ABCDEF*Zebra
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 896Routine MaintenanceThis chapter provides routine cleaning and maintenance procedures.ContentsCleaning Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Clean Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Clean Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Clean the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Clean the Printhead and Platen Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Toggle Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95Printhead Pressure Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96Power Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
90 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Routine MaintenanceCleaning ScheduleCleaning ScheduleCleaning your print engine regularly maintains print quality and may extend the life of the print engine. The recommended cleaning schedule is shown in Table 9. See the following pages for specific procedures.Clean ExteriorClean the outside surfaces of the print engine with a lint-free cloth. Use a mild detergent solution or desktop cleaner sparingly, as needed.Caution • Use only the cleaning agents indicated. Zebra is not responsible for damage caused by any other fluids being used on this print engine.Table 9 • Recommended Print Engine Cleaning ScheduleArea Method IntervalPrinthead Solvent* Perform these procedures at the following times:•When CLEAN HEAD NOW appears.•Direct Thermal Print Mode: After every roll of labels or 500 ft (150 m) of fanfold labels.•Thermal Transfer Print Mode: After every roll (1500 ft or 450 m) of ribbon.Platen roller Solvent*Transmissive media sensor Air blowReflective media sensor Air blowMedia path Solvent*Ribbon sensor Air blowDoor-open sensors Air blow Monthly and as neededTear-off/peel-off bar Solvent*Clear plastic antenna cover Air blow* Use Zebra’s Preventative Maintenance kit, part number 47362, or a solution of 90% isopropyl alcohol and 10% deionized water. Caution • Do not use harsh or abrasive cleaning agents or solvents.
Routine MaintenanceClean Interior58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 91Clean InteriorRemove any accumulated dirt and lint from the interior of the print engine using a soft bristle brush and/or vacuum cleaner. This area should be inspected every time a new ribbon is loaded.Clean the SensorsTo ensure proper operation of the print engine, all sensors should be cleaned on a regular basis. The sensors are shown in the following:• See Figure 39 for the media sensors.• See Figure 40 on page 92 for the door-open sensor.• See Figure 41 on page 92 for the ribbon sensor and ribbon sensor reflector.Figure 39 • Media Sensor Locations1Upper transmissive media sensor2Reflective media sensor3Lower transmissive media sensor
92 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Routine MaintenanceClean InteriorFigure 40 • Door-Open Sensor Location Figure 41 • Ribbon Sensor Location1Door-open sensor1Ribbon sensor reflector2Ribbon sensor121
Routine MaintenanceClean Interior58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 93Clean the Printhead and Platen RollerClean the printhead and platen roller according to the schedule in Table 9 on page 90. Clean the printhead more often if you see inconsistent print quality, such as voids or light print. Clean the platen roller if you see media movement problems.To clean the printhead and platen roller, complete these steps:1. Turn Off (O) the print engine.2. See Figure 42. Open the printhead assembly by unlatching the printhead latch from the locking pin.Figure 42 • Opening the Printhead Assembly3. Remove the media and ribbon from the print engine.Caution • The printhead may be hot and could cause severe burns. Allow the printhead to cool.Electrostatic Discharge Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.1Printhead latch2Locking pin12
94 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Routine MaintenanceClean Interior4. See Figure 43. Using Zebra’s Preventative Maintenance kit (part number 47362) or a solution of 90% isopropyl alcohol and 10% deionized water on a cotton swab, wipe the print elements from end to end. Allow the solvent to evaporate.Figure 43 • Printhead and Platen Roller Cleaning5. Use a lint-free cloth moistened with alcohol to clean the platen roller and other rollers. Rotate the rollers while cleaning.6. Reload the ribbon and media (if used).7. Turn On (I) the print engine.1Printhead elements (gray strip)2Cotton swab3Platen rollerNote • If print quality does not improve after you perform this procedure, clean the printhead with Save-a-Printhead cleaning film. Call your authorized Zebra distributor for more information.31 2
Routine MaintenanceToggle Positioning58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 95Toggle PositioningProper toggle positioning is important for proper print quality. The toggle should be positioned approximately midway across the width of the media.To adjust the toggle, complete these steps:1. See Figure 44. Loosen the position locking nut by rotating it to the left. 2. Slide the toggle to the desired position on the toggle shaft.3. Finger tighten the position locking nut by rotating it to the right.Figure 44 • Toggle Positioning1Toggle shaft2Position locking nut21
96 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Routine MaintenancePrinthead Pressure AdjustmentPrinthead Pressure AdjustmentBefore adjusting the printhead pressure, check that the toggle is positioned correctly. See Toggle Positioning on page 95.You may need to adjust the printhead pressure in the following instances:• if there is noticeable bleed or swelling in the printed image (too much pressure)• if there are voids (too little pressure)• if the darkness setting (burn duration) is set properly, but printing is too light (too little pressure)To adjust printhead pressure, complete these steps:1. See Figure 45. As a starting point for adjustment, set the position of the adjusting nut so that when the locking nut is tightened, it is approximately 7/16 in. (11 mm) from the yoke.2. Refer to Adjust Print Darkness on page 55 to set the darkness value (burn duration) appropriately for your media and ribbon.3. Refer to PA U S E S e l f Te s t on page 112 to print test labels.4. Adjust the position of the adjusting nut until the print quality is acceptable (turning it clockwise increases the spring pressure, and counterclockwise decreases the pressure). Use the lowest pressure that provides the desired print quality.5. Hold the adjusting nut in position, and tighten the locking nut against it.Figure 45 • Printhead Pressure AdjustmentNote • Printhead and drive system (belts and bearings) life can be maximized by using the lowest pressure that produces the desired print quality.1Yoke2Locking nut3Adjusting nut7/16inch(11mm)231
Routine MaintenancePower Fuse Replacement58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 97Power Fuse ReplacementThe print engine uses a metric-style fuse (5 × 20 mm IEC) rated for 5 Amps at 250 Volts that bears the certification mark of a known international safety organization (see Figure 12 on page 23). The power entry module comes with two approved fuses in the fuse holder: one is in-circuit and the other is a spare.To replace a fuse, complete these steps:1. See Figure 46. Turn off the print engine and unplug the power cord from the back of the print engine.2. Using a small-blade screwdriver, remove the fuse holder from the power entry module at the rear of the print engine.3. Carefully remove the fuse from the in-circuit location. 4. To remove the spare fuse, gently push the point of a pencil or the end of a paperclip through one of the two holes in the fuse holder. Repeat through the other hole.5. Insert the spare fuse in the in-circuit location. 6. Place a new fuse in the spare fuse location.7. Reinstall the fuse holder into the power entry module at the rear of the print engine.8. Reconnect the power cord and turn the print engine on.The print engine should be ready for operation and the POWER light should be on. If power is not restored, an internal component failure may have occurred, and the print engine may require servicing. See Troubleshooting on page 99.Figure 46 • Installing a Fuse
98 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Routine MaintenancePower Fuse Replacement Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 997TroubleshootingThis chapter provides you with information about LCD, print quality, communications, and other errors that you might need to troubleshoot. If you need technical assistance, contact your equipment supplier.ContentsTroubleshooting Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100LCD Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101Memory Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Print Quality Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104Communications Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Miscellaneous Print Engine Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Print Engine Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Power-On Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Additional Print Engine Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Communications Diagnostics Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
100 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingTroubleshooting ChecklistsTroubleshooting ChecklistsIf an error condition exists with the print engine, review this checklist:Is there an error message on the LCD? If yes, see LCD Error Messages on page 101 for more information.Is the CHECK RIBBON light on when ribbon is loaded properly, or are non-continuous labels being treated as continuous labels? If yes, see Calibrate Media and Ribbon Sensor Sensitivity on page 62.Are you experiencing problems with print quality? If yes, see Print Quality Problems on page 104.Are you experiencing communications problems? If yes, see Communications Problems on page 107.If the labels are not printing or advancing correctly, review this checklist:Are you using the correct type of labels? Review the types of label in Types of Media on page 27.Review the label- and ribbon-loading illustrations in Load Media on page 32 and Load Ribbon on page 38.Check the position of the media sensor and move if necessary, as shown in Adjust Media Sensors on page 48.Does the printhead need to be adjusted? See Printhead Pressure Adjustment on page 96 for more information.Do the sensors need to be calibrated? See Calibrate Media and Ribbon Sensor Sensitivity on page 62 for more information.If none of the above suggestions correct the problem, review this checklist:Perform one or more of the self-tests given in Print Engine Diagnostics on page 110. Use the results to help identify the problem.If you are still having problems, see Support on page 3 for customer support information.
TroubleshootingLCD Error Messages58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 101LCD Error MessagesThe LCD displays messages when there is an error. See Table 10 for LCD errors, the possible causes, and the recommended solutions.Table 10 • LCD Error MessagesLCD Display/Print Engine Condition Possible Cause Recommended SolutionPrint engine stops; RIBBON light ON, ERROR light flashes.In thermal transfer mode, ribbon is not loaded or incorrectly loaded.Load ribbon correctly. See Load Ribbon on page 38.In thermal transfer mode, the ribbon sensor is not detecting ribbon that is loaded incorrectly.1. Load ribbon correctly. See Load Ribbon on page 38. 2. Calibrate the sensors. See Calibrate Media and Ribbon Sensor Sensitivity on page 62.In thermal transfer mode, media is blocking the ribbon sensor.1. Load media correctly. See Load Media on page 32.2. Calibrate the sensors. See Calibrate Media and Ribbon Sensor Sensitivity on page 62.RIBBON light ON, ERROR light flashes.Ribbon is loaded, but the print engine is set for direct thermal mode.Ribbon is not required with direct thermal media. Remove ribbon unless you are using it to protect the printhead. This error message will not affect printing.Print engine stops; MEDIA light ON, ERROR light flashes.Media is not loaded or is loaded incorrectly.Load media correctly. See Load Media on page 32.Misadjusted media sensor. Check position of the media sensor.The print engine is set for non-continuous media, but continuous media is loaded.Install proper media type, or reset print engine for current media type and perform calibration.Print engine stops and ERROR light flashes.The printhead is not fully closed. Close printhead completely.The head open sensor is not working properly.Call a service technician.ERROR CONDITIONRIBBON OUTWARNINGRIBBON INERROR CONDITIONPAPER OUTERROR CONDITIONHEAD OPEN
102 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingLCD Error MessagesPrint engine stops and ERROR light flashes.Caution • The printhead may be hot enough to cause severe burns. Allow the printhead to cool.Electrostatic Discharge Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.The printhead is over temperature. Printing automatically resumes when the printhead elements cool to an acceptable operating temperature.Print engine stops and ERROR light flashes.Caution • An improperly connected printhead data or power cable can cause this error message. The printhead may be hot enough to cause severe burns. Allow the printhead to cool.Electrostatic Discharge Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.The printhead is under temperature.Continue printing while the printhead reaches the correct operating temperature. If the error remains, the environment may be too cold for proper printing. Relocate the print engine to a warmer area.The printhead data cable is not properly connected. Caution • You must turn off the print engine before performing this procedure. Failure to do so can damage the printhead.1. Turn off (O) the print engine.2. Disconnect and reconnect the data cable to the printhead.3. Ensure that the cable connector is fully inserted into the printhead connector.4. Turn on (I) the print engine.Table 10 • LCD Error Messages (Continued)LCD Display/Print Engine Condition Possible Cause Recommended SolutionWARNINGHEAD TOO HOTWARNINGHEAD COLD
TroubleshootingMemory Errors58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 103Memory ErrorsThe memory errors in Table 11 indicate that the print engine does not have enough memory to perform the function shown on the second line of the LCD.Table 11 • Memory ErrorsProblem/LCD Display Possible Cause Recommended SolutionCreating BitmapThe bitmap size (label length/width) does not fit in available memory.You may do any of the following:1. With PAUSE on, send a ~HM ZPL command to the print engine to display the amount of free memory. Then do one of the following:• Redesign graphic/format to fit available memory or remove items from memory to create more space.• Press PAUSE to skip the formatting step in process and proceed to the next step.2. With PAUSE on, press CANCEL.The print engine skips the current label formatting process and goes to the next label.3. Turn the print engine OFF (O) and then ON (I) to clear the print engine’s memory.4. Upgrade the print engine to a larger memory size.Storing BitmapNot enough memory is available to store the bitmap created.Building FormatLabel is too complex.Storing FormatFormat is too large to fit in available memory.Storing GraphicThe graphic image is too large to fit in available memory.Storing FontNot enough memory available to store the font.OUT OF MEMORY CREATING BITMAPOUT OF MEMORY STORING BITMAPOUT OF MEMORY BUILDING FORMATOUT OF MEMORY STORING FORMATOUT OF MEMORY STORING GRAPHICOUT OF MEMORY STORING FONT
104 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingPrint Quality ProblemsPrint Quality ProblemsTable 12 identifies problems with print quality, the possible causes, and the recommended solutions.Table 12 • Print Quality ProblemsProblem Possible Cause Recommended SolutionGeneral print quality issuesYou are using an incorrect combination of labels and ribbon for your application.Consult your authorized Zebra reseller or distributor for information and advice.The print engine is set at the incorrect print speed.For optimal print quality, set the print speed to the lowest possible setting for your application via ZPL II, the driver, or the software. See Adjust Print Speed on page 55.The print engine is set at an incorrect darkness level.For optimal print quality, set the darkness to the lowest possible setting for your application via the front panel, the driver, or the software. See Adjust Print Darkness on page 55.The printhead is dirty. Clean the printhead according to the instructions in Clean the Printhead and Platen Roller on page 93.Caution • The printhead may be hot enough to cause severe burns. Allow the printhead to cool.Electrostatic Discharge Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads.
TroubleshootingPrint Quality Problems58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 105Wrinkled ribbon Ribbon fed through the machine incorrectly.See Load Ribbon on page 38.Incorrect burn temperature. Set the darkness to the lowest possible setting for good print quality. See Adjust Print Darkness on page 55.Incorrect or uneven pressure. Set the pressure to the minimum needed for good print quality. See Printhead Pressure Adjustment on page 96.Media not feeding properly; “walking” from side to side.Make sure that media is snug by adjusting the media guide, or call a service technician. The strip plate needs adjusting. Call a service technician.The printhead needs vertical adjustment.Call a service technician.The printhead and platen roller need to be realigned.Call a service technician.Long tracks of missing print on several labelsWrinkled ribbon. See wrinkled ribbon causes and solutions in this table.Print element damaged. Call a service technician.Fine, angular gray lines on blank labelsWrinkled ribbon. See wrinkled ribbon causes and solutions in this table.Light printing or no printing on the left or right side of the labelPrinthead pressure needs adjustment, printhead out of alignment, or toggle in incorrect position.See Toggle Positioning on page 95 and Printhead Pressure Adjustment on page 96.Call a service technician.Printing too light or too dark over the entire labelMedia or ribbon is not designed for high-speed operation.Replace supplies with those recommended for high-speed operation.Incorrect or uneven printhead pressure.Set the pressure to the minimum needed. See Printhead Pressure Adjustment on page 96.Smudge marks on labelsMedia or ribbon not designed for high-speed operation.Replace supplies with those recommended for high-speed operation.Misregistration/skips labelsMedia sensor not positioned correctly.Perform media sensor position adjustment.The print engine not calibrated.Recalibrate the print engine.Improper label format. Use correct label format.Table 12 • Print Quality Problems (Continued)Problem Possible Cause Recommended Solution
106 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingPrint Quality ProblemsMisregistration and misprint of one to three labelsMedia sensor is not positioned correctly.Place media sensor in proper position.The platen roller is dirty. Clean the platen roller according to the instructions in Clean the Printhead and Platen Roller on page 93.Media does not meet specifications.Use media that meets specifications.Vertical drift in top-of-form positionA plus or minus 4 to 6 dot row (approximately 0.5 mm) vertical drift is acceptable due to different tolerances of mechanical parts and print engine modes.1. Calibrate print engine.2. Adjust the label top position setting. See Adjust Label Top Position on page 67.The print engine is out of calibration.Recalibrate the print engine.The platen roller is dirty. Clean the platen roller according to the instructions in Clean the Printhead and Platen Roller on page 93.Vertical image or label driftPrint engine using non-continuous labels but configured in continuous mode.Configure the print engine for non-continuous and run calibration routine, if necessary.Incorrectly positioned media sensor.Ensure the media sensor is properly positioned to read a single/consistent interlabel gap.Improperly calibrated media sensor.See Calibrate Media and Ribbon Sensor Sensitivity on page 62.The platen roller is dirty. Clean the platen roller.Improper printhead pressure settings (toggles).Adjust the printhead pressure to ensure proper functionality.Improperly loaded ribbon or media.Verify that the ribbon and media are properly loaded.Incompatible media. Ensure that the interlabel gaps or notches are 2 to 4 mm and consistently placed. Media must not exceed minimum specifications for mode of operation.Table 12 • Print Quality Problems (Continued)Problem Possible Cause Recommended Solution
TroubleshootingCommunications Problems58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 107Communications ProblemsTable 13 identifies problems with communications, the possible causes, and the recommended solutions.Table 13 • Communications ProblemsProblem Possible Cause Recommended SolutionA label format was sent to the print engine but was not recognized. The DATA light does not flash.The communication parameters are incorrect.Check the print engine driver or software communications settings (if applicable).If you are using serial communication, check the serial port setting in the front panel menu. See Set Serial Communications on page 63. Make sure you are using the correct communication cable. See Data Cable Requirements on page 26 for the requirements.Using the front panel controls, check the protocol setting. It should be set to NONE. See Set Protocol on page 64.If a driver is used, check the driver communication settings for your connection.A label format was sent to the print engine. Several labels print, then the print engine skips, misplaces, misses, or distorts the image on the label.The serial communication settings are incorrect.Ensure that the flow control settings match.Check the communication cable length. See Data Cable Requirements on page 26 for requirements.Check the print engine driver or software communications settings (if applicable).A label format was sent to the print engine but was not recognized. The DATA light flashes but no printing occurs.The prefix and delimiter characters set in the print engine do not match the ones in the label format.Verify the prefix and delimiter characters. See Set Format Prefix Character on page 65 and Set Delimiter Character on page 65 for the requirements.Incorrect data is being sent to the print engine.Ensure that ZPL II is being used.Check the communication settings on the computer. Ensure that they match the print engine settings.If the problem continues, check the ZPL II format for changed ^CC, ^CT, and ^CD.
108 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingMiscellaneous Print Engine ProblemsMiscellaneous Print Engine ProblemsTable 14 identifies miscellaneous problems with the print engine, the possible causes, and the recommended solutions.Table 14 • Miscellaneous Print Engine ProblemsProblem Possible Cause Recommended SolutionBroken or melted ribbonDarkness setting too high. 1. Reduce the darkness setting. 2. Clean the printhead thoroughly.Ribbon tension dancer(s) oscillate erraticallyRibbon core is not standard size and is slipping on the spindle.Replace ribbon with one that has a standard core size.Missing LCD characters or parts of charactersThe LCD may need replacing. Call a service technician.Changes in parameter settings did not take effectParameters are set incorrectly. 1. Set parameters and save permanently. 2. Turn the print engine power OFF (O) and then ON (I).A ZPL command has turned off the ability to change the parameter.Refer to the ZPL Programming Guide or call a service technician.A ZPL command has changed the parameter back to the previous setting.Refer to the ZPL Programming Guide or call a service technician.If the problem continues, there may be a problem with the main logic board.Call a service technician.The print engine fails to calibrate or detect the top of the label.The print engine was not calibrated for the label being used.Perform the calibration procedure in Calibrate Media and Ribbon Sensor Sensitivity on page 62.The print engine is configured for continuous media.Set the media type to non-continuous media. See Set Media Type on page 56.The driver or software configuration is not set correctly.Driver or software settings produce ZPL commands that can overwrite the print engine configuration. Check the driver or software media-related setting.Non-continuous labels are being treated as continuous labels.The print engine is configured for continuous media.Set the media type to non-continuous media. See Set Media Type on page 56.The print engine was not calibrated for the label being used.Perform the calibration procedure in Calibrate Media and Ribbon Sensor Sensitivity on page 62.
TroubleshootingMiscellaneous Print Engine Problems58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 109The ribbon light is on even though ribbon is loaded correctly.The print engine was not calibrated for the label being used.Perform the calibration procedure in Calibrate Media and Ribbon Sensor Sensitivity on page 62.All lights on, but nothing displays on the LCD, and the print engine locks up.Internal electronic or firmware failure.Call a service technician.Print engine locks up while running the Power-On Self Test.Main Logic Board failure. Call a service technician.Table 14 • Miscellaneous Print Engine Problems (Continued)Problem Possible Cause Recommended Solution
110 R110PAX3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingPrint Engine DiagnosticsPrint Engine DiagnosticsSelf tests and other diagnostics provide specific information about the condition of the print engine. The most commonly used are the Power-On and the CANCEL self tests.Power-On Self TestA Power-On Self Test (POST) is performed each time the print engine is turned ON. During this test, the front panel lights (LEDs) turn on and off to ensure proper operation. At the end of this self test, only the POWER LED remains lit. When the Power-On Self Test is complete, the media is advanced to the proper position.To initiate the Power-On Self Test, turn ON (I) the print engine using the power switch on the control panel. The POWER LED illuminates. The other control panel LEDs and the LCD monitor the progress and indicate the results of the individual tests. All messages during the POST display in English; however, if the test fails, the resulting messages cycle through the international languages as well.Additional Print Engine Self TestsThese self tests produce sample printouts and provide specific information that helps determine the operating conditions for the print engine.Each self test is enabled by pressing a specific front panel key or combination of keys while turning the power On (I). Keep the key(s) pressed until the first indicator light turns off. The selected self test automatically starts at the end of the Power-On Self Test.Caution • Full width media should be used when performing self tests. If your media is not wide enough, the test labels may print on the platen roller and damage it. To prevent this from happening, check the print width using Set Print Width on page 57, and ensure that the width is correct for the media that you are using.Note • •When performing these self tests, do not send data to the print engine from the host.•If your media is shorter than the label to be printed, the test label continues on the next label.•When canceling a self test prior to its actual completion, always reset the print engine by turning the print engine power OFF and then ON.•If print engine is in applicator mode and the liner is being taken up by the applicator, the operator must manually remove the labels as they become available.
TroubleshootingPrint Engine Diagnostics58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 111CANCEL Self TestThe CANCEL self test prints a configuration label, which tells you the settings for the print engine stored in configuration (EEPROM) memory (Figure 47). The settings may be changed either temporarily (for specific label formats or ribbon and label stock) or permanently (by saving the new parameters in EEPROM memory). New parameters are saved whenever a print engine calibration procedure is performed. Refer to Front Panel LCD on page 55 for further details on changing parameters.To perform the CANCEL Self Test, complete these steps:1. Turn Off (O) the print engine.2. Press and hold CANCEL while turning the power On (I). Hold CANCEL until the first front panel light turns off.A print engine configuration label prints (Figure 47).Figure 47 • Configuration Label
112 R110PAX3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingPrint Engine DiagnosticsPAUSE Self TestThis self test can be used to provide the test labels required when making adjustments to the print engine’s mechanical assemblies. Figure 48 shows a sample printout.To perform a PAUSE self test, complete these steps:1. Turn Off (O) the print engine.2. Press and hold PAUSE while turning the power On (I). Hold PAUSE until the DATA light turns off.• The initial self test prints 15 labels at the print engine’s slowest speed, and then automatically pauses the print engine. Each time PAUSE is pressed, an additional 15 labels print. Figure 48 shows a sample of the labels.Figure 48 • PAUSE Test Label• While the print engine is paused, pressing CANCEL alters the self test. Each time PAUSE is pressed, 15 labels print at 6 in. (152 mm) per second.• While the print engine is paused, pressing CANCEL again alters the self test a second time. Each time PAUSE is pressed, 50 labels print at the print engine’s slowest speed• While the print engine is paused, pressing CANCEL again alters the self test a third time. Each time PAUSE is pressed, 50 labels print at 6 in. (152 mm) per second.• While the print engine is paused, pressing CANCEL again alters the self test a fourth time. Each time PAUSE is pressed, 15 labels print at the print engine’s maximum speed.• To exit this self test at any time, press and hold CANCEL.
TroubleshootingPrint Engine Diagnostics58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 113FEED Self TestDuring this print quality test, seven labels are printed at the 2 ips and seven at the 12 ips print speeds. Each label is printed at a different darkness setting, starting at three settings below the currently configured value and increasing until it is three settings darker than the configured value. The relative darkness and speed are printed on each label. The bar codes on these labels can be ANSI-graded to check print quality.To perform a FEED self test, complete these steps:1. Print a configuration label to show the print engine’s current settings.2. Turn Off (O) the print engine.3. Press and hold FEED while turning the power On (I). Hold FEED until the DATA light turns off.The print engine prints a series of labels (Figure 49) at various speeds and at darkness settings higher and lower than the darkness value shown on the configuration label.Figure 49 • FEED Test Label4. Inspect the labels and determine which one has the best print quality for your application. The darkness value printed on that label is added to (plus) or subtracted from (minus) the darkness value specified on the configuration label. The resulting numeric value (0 to 30) is the best darkness value for that specific label/ribbon combination and print speed. 5. Enter the corresponding darkness and print speed values into the print engine through the front panel.
114 R110PAX3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingPrint Engine DiagnosticsFEED Key and PAUSE KeyPerforming this self test temporarily resets the print engine configuration to the factory default values. These values are active only until power is turned off unless you save them permanently in memory. If the factory default values are permanently saved, a media calibration procedure must be performed. You must also reset the head resistance value and the verifier and applicator port settings to their required values.To perform a FEED and PAUSE self test, complete these steps:1. Turn Off (O) the print engine.2. Press and hold FEED and PAUSE while turning the power On (I). Hold FEED and PAUSE until the DATA light turns off.No labels print at the end of this test.Table 15 indicates which print engine function controls each of the configuration parameters:Table 15 • Control of Print Engine ParametersParameter Controlled ByDarkness Configuration, ZPLTear Off Configuration, ZPLPrint Mode Configuration, ZPLMedia Type Calibration, Configuration, ZPLSensor Type Configuration, ZPLPrint Method Calibration, Configuration, ZPLPrint Width Configuration, ZPLLabel Length Calibration, Configuration, ZPLMaximum Length Configuration and Memory SizeHost Port ConfigurationBaud Configuration, ZPLData Bits Configuration, ZPLParity Configuration, ZPLStop Bits Configuration, ZPLHost Handshake Configuration, ZPLProtocol Configuration, ZPLNetwork ID Configuration, ZPLCommunications Configuration, ZPLControl Prefix Configuration, ZPLFormat Prefix Configuration, ZPL
TroubleshootingPrint Engine Diagnostics58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 115Delimiter Character Configuration, ZPLZPL Mode Configuration, ZPLMedia Power Up Configuration, ZPLHead Close Configuration, ZPLBackfeed Configuration, ZPLLabel Top Configuration, ZPLLeft Position Configuration, ZPLHead Resistance Configuration (must match head resistance label value), ZPLVerifier Port Configuration, ZPLApplicator Port Configuration, ZPLStart Print Signal Configuration, ZPLResynch Mode Configuration, ZPLRibbon Low Mode Configuration, ZPLReprint Mode Configuration, ZPLWeb Sensor Configuration, ZPLMedia Sensor Configuration, ZPLRibbon Sensor Configuration, ZPLMark Sensor Configuration, ZPLMark Media Sensor Configuration, ZPLMedia LED Configuration, ZPLRibbon LED Configuration, ZPLMark LED Configuration, ZPLLCD Adjust ConfigurationModes Enabled ZPLModes Disabled ZPLResolution Fixed (head type switch)Socket 1 ID Fixed (option EPROMS)Firmware Fixed (code EPROMS)Configuration ConfigurationB:Memory Fixed (option card)J12 Interface FixedTable 15 • Control of Print Engine ParametersParameter Controlled By
116 R110PAX3 User Guide 9/7/2004 58981L-001 Rev. 1TroubleshootingPrint Engine DiagnosticsCommunications Diagnostics TestDo not perform the following test until all configuration and calibration parameters have been set. For configuration information, see Front Panel LCD on page 55.This test is controlled from the front panel display. See Set Communications Mode on page 64. Figure 50 shows a typical printout from this test. Turn off the power to exit this self test and return to normal operation.Figure 50 • Communications Diagnostics Test LabelJ11 Interface FixedJ10 Interface FixedJ9 Interface FixedJ8 Interface FixedJ7 Interface FixedTable 15 • Control of Print Engine ParametersParameter Controlled ByNote • The communications test label prints upside-down.
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 117APrint Engine SpecificationsThis appendix provides the features of and specifications for the print engine.ContentsGeneral Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119Zebra Programming Language (ZPL II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Bar Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Printing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Media Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Ribbon Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
118 R110PAX3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine SpecificationsGeneral SpecificationsGeneral SpecificationsPhysicalFor installation information, refer to Print Engine Installation on page 16.Environmental ConditionsAgency ApprovalsAgency Approvals• Binational UL 60950 3rd edition/CSA CAN/CSA-C22.2 No. 60950-00 3rd edition• FCC Part 15.107 and 15.109 Class A• FCC Part 15.247 (UHF applications)• Canadian ICES-003, Class A•IC RSS-210Height 11.8 in. (300 mm)Width 9.6 in. (245 mm)Depth 16.4 in. (417 mm)Weight 36 lb (16.3 kg)Operating Temperature 32° F to 105° F (0° C to 41° C)Non-condensing relative humidityOperationStorage20% to 95%5% to 95%Storage temperature –40° F to 160° F (–40° C to 71° C)
Print Engine SpecificationsGeneral Specifications58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 119Electrical Specifications• Universal Power Supply with power-factor correcting 90–264 VAC, 48–62 Hz • Power consumption:• Idle = 19 W• Printing = 375 W (maximum)Fuses5 Amp, 250 VAC, 5 × 20 mm IEC style, as supplied with the print engine.Communications Specifications• Parallel: bi-directional high-speed (36-pin connector) with IEEE 1284-compliant software protocol (standard)• Serial: high-speed RS-232C DB9 pin (standard)• Applicator interface with female DB-15 connectorMemory• 10.0 MB RAM (standard)• 2.0 MB Flash (standard)•Flash options:• Up to 256 MB CompactFlash• 32 MB PC memory card
120 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine SpecificationsGeneral SpecificationsZebra Programming Language (ZPL II)Bar Codes• Communicates in printable ASCII characters• Controlled via mainframe, mini, or PC• Downloadable graphics, scalable and bit-map fonts, label templates, and formats• Object copying between memory areas (RAM and PC memory card)• Adjustable print cache• Data compression• Automatic memory allocation for “format while printing”• Status messages to host upon request• Format inversion (white on black)• Mirror image printing• Four-position field rotation (normal — 0°, 90°, 180°, and 270°)•Slew command• Programmable label quantities with print and pause control• Automatic serialization of fields• User-programmable passwordBar code modulus “X” dimensionsPicket fence (non-rotated) orientation: • 203 dpi = 0.0049 in. mil to 0.049 in.Ladder (rotated) orientation:• 203 dpi = 0.0049 in. mil to 0.049 in.Linear bar codesCode 11, Code 39, Code 93, Code 128 with subsets A/B C and UCC Case Codes, ISBT-128, UPC-A, UPC-E, EAN-8, EAN-13, UPC and EAN 2 or 5 digit extensions, Plessey, Postnet, Standard 2 of 5, Industrial 2 of 5, Interleaved 2 of 5, LOGMARS, MSI, and CodabarTwo-dimensional bar codesCode 49, Maxi Code, PDF-417, QR Code, Codablock, DataMatrix, Micro-PDF417Bar code ratios2:1, 7:3, 5:2, and 3:1
Print Engine SpecificationsPrinting Specifications58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 121Printing SpecificationsResolution 203 dots per inch (8 dots per mm)Dot size 0.0049 in. x 0.0049 in. (0.125 mm x 0.125 mm)First dot location (from inside media edge)0.093 in. (2.4 mm)Maximum print width 4.1 in. (104 mm)Maximum print length (with full width media)Non-continuous (4 MB Memory) 39 in. (990 mm)Non-continuous (12 MB Memory) 39 in. (990 mm)Continuous (4 MB Memory) 149 in. (3785 mm)Continuous (12 MB Memory) 546 in. (13,868 mm)Programmable constant print speeds (per second)• 2.4 in. (61 mm)• 3 in. (76 mm)• 4 in. (102 mm)• 5 in. (127 mm)• 6 in. (152 mm)• 7 in. (178 mm)• 8 in. (203 mm)• 9 in. (229 mm)• 10 in. (254 mm)• 11 in. (279 mm)• 12 in. (305 mm)
122 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine SpecificationsMedia SpecificationsMedia SpecificationsMedia width(label and liner)Minimum Non-RFID 0.63 in. (16 mm)RFID “smart” labels Minimum label widths for RFID “smart” labels varies for each transponder type.Maximum 4.5 in. (114 mm)Label length Minimum Non-RFID, applicator mode0.5 in. (12.7 mm) with backfeed on0.25 in. (6 mm) with backfeed offNon-RFID, tear-off mode0.5 in. (12.7 mm) with backfeed on0.25 in. (6 mm) with backfeed offRFID “Smart” labels Minimum label length for RFID “smart” labels varies for each transponder type.Registration tolerance (not including label/liner position tolerances)Ver ti cal (concurrent labels)±0.040 in. (±1.0 mm) (in Applicator mode)Horizontal ±0.040 in. (±1.0 mm)Total thickness (including liner) 0.0058 in. to 0.010 in. (0.148 mm to 0.256 mm)Interlabel Gap(Transmissive Sensor)Minimum 0.079 in. (2 mm)Preferred 0.118 in. (3 mm)Maximum 0.157 in. (4 mm)Notch Size (W x L) 0.25 in. x 0.12 in. (6 mm x 3 mm)Position On inside edge, <0.8 in (<20 mm) from leading edge of mediaHole Minimum 0.125 in. (3.2 mm)Position 0.25 to 3.0 in. (6.3 to 76.2 mm) from inside edge<0.8 in. (<20 mm) from leading edge of mediaBlack Mark (Reflective Sensor)Vertical length (parallel to inside media edge)0.12 in. to 0.43 in. (3 mm to 11 mm)Horizontal width (perpendicular to inside media edge)0.37 in. (9.5 mm) minimumPosition One of the following:• within 0.04 in. (1 mm) of the inside edge and <0.8 in (20 mm) from leading edge of media• centered within 0.23 in. to 2.25 in. (5.8 to 57 mm) from the media inner edgePrint Line to Peel Bar Distance 0.464 in. (11.8 mm)
Print Engine SpecificationsRibbon Specifications58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 123Ribbon SpecificationsMedia Unwind Force Steady State Must be uniform and must not exceed 2lb(907g)Transient (Start/Stop) Must not exceed 4 lb (1814 g)Media Rewind Force Applicator take-up pull tension must be uniform from 1 to 4 lb (454 to 1818 g) and must not vary more than ±20% during operation.Thickness 4.5 micronsWidth (wound coated side out) 1.0 in. to 4.2 in. (25.4 mm to 107 mm)Maximum length 2955 ft (900 m)Roll sizeInner core diameterMaximum roll size1.0 in. (25.4 mm) 4.2 in. (107 mm)
124 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Print Engine SpecificationsRibbon Specifications Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 125BData PortsThis appendix describes the standard communication ports available to connect the print engine to your computer or network.ContentsParallel Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Serial Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128RS-232 Interface Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129Applicator Interface Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Applicator Interface Connector Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Jumper Configurations for +5 V I/O Applicator Interface Board. . . . . . . . . . . . . . . . . 134
126 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Data PortsParallel PortParallel PortWhen communicating via the parallel port, the values selected must be the same as those used by the host equipment connected to the print engine. Port selection for status information is determined by the channel sending the request. The parallel port can be set for bidirectional or unidirectional communication. The default setting is bidirectional.A standard 36-pin parallel connector is available on the back of the print engine for connection to the data source.Table 16 shows the pin configuration and function of a standard computer-to-printer parallel cable.Table 16 • Parallel Cable Pin Configuration36-Pin Connectors Description1 nStrobe/HostClk2–9 Data Bits 1–810 nACK/PtrClk11 Busy/PtrBusy12 PError/ACKDataReq13 Select/Xflag14 nAutoFd/HostBusy15 Not used16, 17 Ground18 +5 V at 750 mAThe maximum current draw may be limited by option configuration.19–30 Ground31 ninit32 nFault/NDataAvail33, 34 Not used35 +5 V through a 1.8 KΩ Resistor36 NSelectin/1284 active
Data PortsSerial Port58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 127Serial PortTo communicate using the serial data port of the print engine, you must choose the number of data bits, parity, and handshaking. Parity applies only to data transmitted by the print engine because the parity of received data is ignored.The values selected must be the same as those used by the host equipment connected to the print engine. Default print engine settings are 9600 baud, 8 data bits, no parity, and XON/XOFF. The print engine will accept any host setting for stop bits.Connect the serial data cable to the female DB-9 connector on the back panel of the print engine. Use a DB-9 to DB-25 interface module for all RS-232 connections through a DB-25 cable.Note • For all RS-232 input and output signals, the print engine follows the specifications of the Electronics Industries Association (EIA) RS-232 and the Consultative Committee for International Telegraph and Telephone (CCITT) V.24.
128 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Data PortsSerial PortSerial Pin ConfigurationTable 17 shows the pin configuration and function of the rear panel serial data connector on the print engine.\Table 17 • Serial Connector Pin ConfigurationPin No. Name Description1 — Not connected2 RXD Receive data—data input to print engine3 TXD Transmit data—data output from print engine4 DTR Data terminal ready—output from print engine5 SG Signal ground6 DSR Data set ready—input to print engine7 RTS Request to send—output from print engine8 CTS Clear to send—input to print engine9 +5 VDC +5 VDC at 750 mAThe maximum current draw may be limited by option configuration.
Data PortsSerial Port58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 129RS-232 Interface ConnectionsDirect Connection to a ComputerThe print engine is configured as Data Terminal Equipment (DTE).Figure 51 shows the internal connections of the print engine’s RS-232 connector.Figure 51 • RS-232 ConnectionsPin 9 is also available as a +5 VDC signal source at 750 mA. The maximum current draw may be limited by option configuration.Note • Adapters are available from Zebra Technologies LLC. •RS-422/RS-485 adapter, Zebra part number 33114M•RS-232 DB-9 to DB-25 adapter, Zebra part number 33109MNote • Use a null modem (crossover) cable to connect the print engine to a computer or any other DTE device.Caution • To enable this capability, a qualified service technician must install a jumper on the print engine’s main logic board on JP1, pins 2 and 3.NOTE: Pin 1 is unused and unterminated.RS-232 Connector (DTE)Rear Panel Female DB-9RXD (receive data) inputTXD (transmit data) outputDTR (data terminal ready) outputSG (signal ground)DSR (data set ready) inputRTS (request to send) outputCTS (clear to send) input+5 VDC signal source23456789R1+5 VDC1K
130 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Data PortsSerial PortDB-9 to DB-25 ConnectionsAn interface adapter is required (Zebra part number 33109M) to connect the print engine’s DB-9 interface to a DB-25 connector. A generic DB-25 adapter CAN be used, although the +5 VDC signal source would not be passed through the adapter. Figure 52 shows the connections required for the DB-9 to DB-25 interface.Figure 52 • DB-9 to DB-25 ConnectionsMale DB-9 AdapterConnector(plugs into printer)Female DB-25 AdapterConnector(plugs into cable)NOTE: Pin 1 of DB-9 connector is unused and unterminated.FGTXDRXDRTSDSRSGDTRRXDTXDDTRSGDSRRTSCTS+5 VDCSIGNAL23456789123467920+5 VDCSIGNAL5CTS
Data PortsSerial Port58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 131Modem ConnectionWhen the print engine is connected via its RS-232 interface to Data Communication Equipment (DCE) such as a modem, use a standard RS-232 (straight-through) interface cable. Figure 53 shows the connections required for this cable.Figure 53 • RS-232 ConnectionsDTE(Printer)DCE(Modem, etc.)RXD (receive data)TXD (transmit data)DTR (data terminal ready)SG (signal ground)DSR (data set ready)RTS (request to send)CTS (clear to send)+5 VDC signal sourceNOTE: Pin 1 is unused and unterminated at the printer.2345678923456789
132 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Data PortsApplicator Interface ConnectorApplicator Interface ConnectorAn external DB-15 connector is present on the rear panel of the print engine for communication with the applicator. An optional DB-15 to DB-9 adapter cable (Zebra part number 49609) is available to accommodate existing DB-9 interfaces.Applicator Interface Connector Pin ConfigurationThe Applicator Interface Assembly is available in two versions: a +5 V I/O and a +24 V (24–28 V) I/O. Table 18 lists the pin configurations and functions of the applicator interface connector for both +5 V and 24–28 V operation.Table 18 • Applicator Interface Connector Pin ConfigurationPin No. Signal Name Signal Type Description1 I/O SIGNAL GROUNDI/O Signal Ground+5 V Version Using jumper J5, this pin can be configured as isolated or non-isolated from the Applicator Interface Circuit Ground. See Table 19 on page 134 for more information.24–28 V Version Isolated I/O operation only. No jumpers to configure.2+V I/O(Fused at 1 A for +5 V operation. See Figure 54 on page 135 for fuse location.)Caution • Replace the fuse only with one of the same type and rating.Power +5 V Version Using jumper J4, this pin can be configured as isolated or non-isolated from the Applicator Interface Circuit +5 V Supply. See Table 19 on page 134 for more information.24–28 V Version Isolated I/O operation only. No jumpers to configure.3 START PRINT Input Pulse Mode The label printing process begins on the HIGH to LOW transition of this signal if a format is ready. De-assert this signal HIGH to inhibit printing of a new label.Level Mode Assert LOW to enable the print engine to begin printing if a format is ready. The print engine prints new labels as long as the signal is asserted. When de-asserted, the currently printing label is completed and the print engine stops and waits for this input to be reasserted LOW.4 FEED Input When the print engine is in an idle state or has been paused, assert this input LOW to trigger repeated feeding of blank labels. De-assert HIGH to stop feeding blank labels and register to the top of the next label.
Data PortsApplicator Interface Connector58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 1335 PAUSE Input To toggle the current pause state, this input must be asserted LOW for 200 milliseconds, or until the SERVICE REQUIRED output (pin 10) changes state.6 REPRINT Input If the Reprint feature is enabled, this input must be asserted LOW to cause the print engine to reprint the last label. See Set Reprint Mode on page 70 for more information.If the Reprint feature is disabled, this input is ignored.7+28V(Fused at 500 mA. See Figure 54 on page 135 for fuse location.)Caution • Replace the fuse only with one of the same type and rating.Power Interface Power Supply – supplies power to external sensors as required.8 POWER GROUND(+28 V Return)Ground Interface Power Ground.9 RIBBON LOW Output Asserted HIGH if the Ribbon Low feature is enabled and the amount of ribbon remaining on the supply spool is below a specific threshold level. See Set Ribbon Low Mode on page 69 for more information.If the Ribbon Low feature is disabled, this output lead is disabled.10 SERVICE REQUIREDOutput Asserted LOW if the media cover is open, the printhead is open, the ribbon is out, the media is out, the print engine is paused, or an operational fault occurs.If the applicator Resynch mode is set to Error mode, this signal also asserts LOW for a Resynch error.11 END PRINT Output MODE 0: The Applicator Port is OFF.MODE 1: Asserted LOW only while the print engine is moving the label forward; otherwise de-asserted HIGH.MODE 2: Asserted HIGH only while the print engine is moving the label forward; otherwise de-asserted LOW.MODE 3: (Default) Asserted LOW for 20 milliseconds when a label has been completed and positioned. Not asserted during continuous printing.MODE 4: Asserted HIGH for 20 milliseconds when a label has been completed and positioned. Not asserted during continuous printing.Table 18 • Applicator Interface Connector Pin Configuration (Continued)Pin No. Signal Name Signal Type Description
134 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Data PortsApplicator Interface ConnectorJumper Configurations for +5 V I/O Applicator Interface BoardTable 19 shows the pin and jumper configurations for pins 1 and 2 in +5 V I/O operation. Jumpers J4 and J5 are used together to produce isolated or non-isolated modes of operation for applicator input and output control signals. J4 configures the +5 V source for the optoisolator circuits, and J5 configures the ground. For proper operation, when J4 is installed, J5 must be installed, and when J4 is removed, J5 must be removed.12 MEDIA OUT Output Asserted LOW while there is no media in the print engine.13 RIBBON OUT Output Asserted LOW while there is no ribbon in the print engine.14 DATA READY Output Asserted LOW when sufficient data has been received to begin printing the next label.De-asserted HIGH whenever printing stops after the current label, due to either a pause condition or the absence of a label format.15 VOID Output Asserted LOW when the RFID transponder over the antenna is “voided.”De-asserted HIGH when the end print signal is asserted.Table 18 • Applicator Interface Connector Pin Configuration (Continued)Pin No. Signal Name Signal Type DescriptionTable 19 • Pin 1 and Pin 2 Jumper ConfigurationsPin No. Non-Isolated Isolated1J5 InI/O ground is connected to the Applicator Interface Circuit Ground.J5 OutI/O ground is disconnected from the Applicator Interface Circuit Ground. Ground for the applicator interface optoisolator circuits is provided externally to this pin.2J4 In+5 V I/O is connected to the Applicator Interface Circuit +5 V Supply.J4 Out+5 V I/O is disconnected from the Applicator Interface Circuit +5 V Supply. The +5 V for the applicator interface optoisolator circuits is provided externally to this pin.
Data PortsApplicator Interface Connector58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 135Figure 54 illustrates the location of the fuses and the location of jumpers J4 and J5 for the +5 V I/O applicator interface board.Figure 54 • Applicator Interface Board1Fuse F2 for +28 V at pin 72Fuse F3 for +5 V at pin 2 (+5 V I/O only)3Jumper J44Jumper J51234
136 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Data PortsApplicator Interface Connector Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 137Proprietary StatementThis manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries (“Zebra Technologies”). It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies.Product ImprovementsContinuous improvement of products is a policy of Zebra Technologies. All specifications and designs are subject to change without notice.FCC Compliance Statement This device complies with Part 15 rules. Operation is subject to the following two conditions:1. This device may not cause harmful interference, and2. This device must accept any interference received, including interference that may cause undesired operation.This equipment has been tested and found to comply with the limits for Class A Digital Devices, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the product manuals, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user’s authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables.
138 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Proprietary StatementCanadian DOC Compliance Statement This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.Liability DisclaimerZebra Technologies takes steps to ensure that its published Engineering specifications and manuals are correct; however, errors do occur. Zebra Technologies reserves the right to correct any such errors and disclaims liability resulting therefrom.Limitation of Liability In no event shall Zebra Technologies or anyone else involved in the creation, production, or delivery of the accompanying product (including hardware and software) be liable for any damages whatsoever (including, without limitation, consequential damages including loss of business profits, business interruption, or loss of business information) arising out of the use of, the results of use of, or inability to use such product, even if Zebra Technologies has been advised of the possibility of such damages. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 139Warranty InformationEffective December 30, 2002All new Zebra products are warranted by the manufacturer to be free from defect in material and workmanship. Printers and Related Hardware ProductsProof of purchase or shipment date is required to validate the warranty period. The warranty becomes void if the equipment is modified, improperly installed or used, damaged by accident or neglect, or if any parts are improperly installed or replaced by the user.Products returned must be packaged in the original or comparable packing and shipping container. In the event equipment is not so packaged, or if shipping damage is evident, it will not be accepted for service under warranty. Surface transportation charges for return to customers in the continental United States is paid by Zebra. Otherwise, Zebra pays CPT (carriage paid to) nearest airport; customer pays customs, duties, taxes, and freight from airport to destination. If Zebra determines that the product returned for warranty service or replacement is not defective as herein defined, the customer will pay all handling and transportation costs.PrintersAll printers (excluding printheads) are warranted against defect in material or workmanship for twelve (12) months from the purchase date.
140 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Warranty InformationPrintheadsBecause printhead wear is part of normal operation, the original printhead is covered by a limited warranty as indicated below. Warranty period begins on purchase date.To qualify for this warranty, the printhead must be returned to the factory or to an authorized service center. Customers are not required to purchase Genuine Zebra Supplies (media and/or ribbons) for warranty qualification. However, if it is determined that the use of inappropriate or inferior supplies has caused any defect in the printhead for which a warranty claim is made, the user is responsible for Zebra’s labor and material charges required to repair the defect. The warranty becomes void if the printhead is physically worn or damaged; also if it is determined that failure to follow the preventive maintenance schedule listed in the User Guide has caused defect in the thermal printhead for which a warranty claim is made. Related Hardware ItemsProducts are warranted to be free of defects in material and workmanship from the date of purchase according to this chart: Defective product must be returned to Zebra for evaluation. In the event of notification of defect within the warranty period, Zebra will replace the defective item provided there had not been damage resulting from user abuse, modification, improper installation or use, or damage in shipping or by accident or neglect.Printhead Warranty PeriodBar code label and receipt printer printheads 6 monthsPlastic card printer printheads 12 monthsProduct Warranty PeriodAccessories 1 monthBatteries 3 monthsCables 1 monthChargers/Power Supplies 1 yearHardware Keys 1 yearKeyboard Display Units 6 monthsParts 3 monthsPocket Eye®1 yearSoftware 1 monthZebraNet® Print Servers 3 years
Warranty Information58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 141Supplies ProductsSupplies are warranted to be free from defect in material and workmanship for a period of six (6) months for media and twelve (12) months for ribbon from the date of shipment by Zebra. This is provided the user has complied with storage guidelines, handling, and usage of the supplies in Zebra printers. Zebra’s sole obligation under these warranties is to furnish parts and labor for the repair or possible replacement of products found to be defective in material or workmanship during the warranty period. Zebra may in its discretion issue a credit for any such defective products in such amount as it deems reasonable.Repair ServicesZebra repairs are warranted against defects in material and workmanship for 90 days from the date of repair by Zebra. This excludes printheads, which are warranted separately. This warranty does not cover normal wear and tear. This warranty becomes void if the item is modified, improperly installed or used, or damaged by accident, neglect, or abuse.Warranty Exclusions & Conditions StatementThe warranties given above are the only warranties given to you. No other warranties, express or implied, are given. Zebra does not make any implied warranty of merchantability or fitness for a particular purpose in connection with its sale of products or services. While Zebra’s desire is to be responsive to your specific needs and questions, Zebra does not assume responsibility for any specific application to which any Products are applied, including, but not limited to, compatibility with other equipment. All statements, technical information, or recommendations relating to Zebra Products are based on tests believed to be reliable, but do not constitute a guaranty or warranty.Zebra’s maximum liability for warranty claims is limited to the invoice price of the Product claimed defective. Zebra does not assume responsibility for delays in replacement or repair of products. Zebra shall not under any circumstances whatsoever be liable to you or any other party for loss or profits, lost data, diminution of goodwill, or any other special or consequential damages whatsoever with respect to any warranty claim made by you. Specifically for software, Zebra is not liable for any incidental or consequential damages caused by abuse or misapplication of the software or by its use in violation of the U.S. copyright law or international treaty. No salesperson, representative, or agent of Zebra is authorized to make any guaranty, warranty, or representation that contradicts the foregoing. Any waiver, alteration, addition, or modification to the foregoing warranties must be in writing and signed by an executive officer of Zebra to be valid.Zebra Technologies333 Corporate Woods ParkwayVernon Hills, IL 60061-3109 U.S.A.Phone +1 847.634.6700 or +1 800.423.0442Fax + 1 847.913.8766 www.zebra.com
142 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Warranty Information Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 143Printer Softwareand FirmwareLicense AgreementYOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONS OF THIS ZEBRA TECHNOLOGIES PRINTER SOFTWARE AND FIRMWARE LICENSE AGREEMENT (PSFLA) BEFORE USING THE PRINTER WHICH IS ENCLOSED OR OTHERWISE ASSOCIATED WITH THIS AGREEMENT. IF YOU DO NOT AGREE WITH THESE TERMS AND CONDITIONS, DO NOT OPERATE THE PRINTER AND PLEASE PROMPTLY RETURN THE PRINTER, ENCLOSURES AND ALL PACKAGING FOR A FULL REFUND.Zebra Technologies (ZEBRA) hereby grants you a non-exclusive, non-transferable license to use the SOFTWARE and FIRMWARE embedded in the printer and the accompanying documentation according to the following terms:1. The printer enclosed with or otherwise associated with this Agreement has or includes certain SOFTWARE and FIRMWARE therein which is protected by copyright laws and international copyright treaties, as well as other intellectual property laws and treaties. The SOFTWARE and FIRMWARE is licensed, not sold. Such SOFTWARE and/or FIRMWARE may include, but is not limited to, SOFTWARE and/or FIRMWARE that is licensed under one or more of the following trademarks: ZPL (Zebra Programming Language), Zebralink, Web View, Web Alert, ZBI (Zebra Basic Interpreter), BAR-ONE, ZTools, Utilities, ZebraNet View for IP, ZebraNet Alert, PC Management Program, ZebraNet View for Networks and ZebraNet Connect. 2. GRANT OF LICENSE. This License grants you the following rights:• SOFTWARE and FIRMWARE. You may use, access, display, run, or otherwise interact with (RUN) the SOFTWARE and FIRMWARE in connection with operating the printer which is enclosed with or otherwise associated with this PSFLA (PRINTER). The primary user of the PRINTER may make a second copy for his or her exclusive use on a portable computer/printer.• Storage/Network Use. You may also store or install a copy of the SOFTWARE and FIRMWARE on a storage device, such as a network server, used only to RUN the SOFTWARE and FIRMWARE on your other PRINTERS over an internal network; however, you must acquire and dedicate a license for each separate PRINTER on which the SOFTWARE and FIRMWARE is RUN from the storage device. A license for the SOFTWARE and FIRMWARE may not be shared or used concurrently on different PRINTERS.
144 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Printer Software and Firmware License Agreement• Reservation of Rights. All rights not expressly granted are reserved by ZEBRA. • Accessing Services Using the SOFTWARE and FIRMWARE. Your use of any service accessible using the SOFTWARE and FIRMWARE is not covered by this PSFLA and may be governed by separate terms of use, conditions or notices.3. RESTRICTIONS. • You must maintain all copyright notices on all copies of the SOFTWARE and FIRMWARE.• Limitations on modification. You may not modify, adapt, translate, or create derivative works based on this SOFTWARE OR FIRMWARE or the accompanying documentation.• Limitations of Reverse Engineering, Decompilation and Disassembly. You may not reverse engineer, decompile, or disassemble the SOFTWARE or the FIRMWARE, except and only to the extent that such activity is permitted by applicable law notwithstanding this limitation.• Rental. You may not rent or lease or lend the SOFTWARE or FIRMWARE.• Support Services. ZEBRA may provide you with support services related to the SOFTWARE and/or FIRMWARE (SUPPORT SERVICES), in its discretion. Use of SUPPORT SERVICES, if any, is governed by the ZEBRA policies and programs described in the user guide, in online documentation, and/or other ZEBRA provided materials. Any supplemental SOFTWARE or FIRMWARE code provided to you as a part of SUPPORT SERVICES shall be considered part of the SOFTWARE and/or FIRMWARE and is subject to the terms of this PSFLA. With respect to technical information you provide to ZEBRA as part of the SUPPORT SERVICES, ZEBRA may use such information for its business purposes, including for product support and development. ZEBRA will not utilize such technical information in a form that personally identifies you except to the extent necessary to provide you with support. • Replacement, Modification and Upgrade of the SOFTWARE and/or FIRMWARE. ZEBRA reserves the right to replace, modify or upgrade the SOFTWARE and/or FIRMWARE at any time by offering you a replacement or modified version of the SOFTWARE and/or FIRMWARE or such upgrade and to charge for such replacement, modification or upgrade. Any such replacement or modified SOFTWARE and/or FIRMWARE code or upgrade to the SOFTWARE and/or FIRMWARE offered to you by ZEBRA shall be considered part of the SOFTWARE and/or FIRMWARE and subject to the terms of this PSFLA (unless this PSFLA is superseded by a further PSFLA accompanying such replacement or modified version of or upgrade to the SOFTWARE and/or FIRMWARE). In the event that ZEBRA offers a replacement or modified version of or any upgrade to the SOFTWARE and/or FIRMWARE, (a) your continued use of the SOFTWARE and/or FIRMWARE is conditioned on your acceptance of such replacement or modified version of or upgrade to the SOFTWARE and/or FIRMWARE and any accompanying superseding PSFLA and (b) in the case of the replacement or modified SOFTWARE and/or FIRMWARE, your use of all prior versions of the SOFTWARE and/or FIRMWARE is terminated.
Printer Software and Firmware License Agreement58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 1454. TERMINATION. Without prejudice to any other rights, ZEBRA may terminate this PSFLA if you fail to comply with the terms and conditions of this PSFLA. ZEBRA may terminate this PSFLA by offering you a superseding PSFLA for the SOFTWARE and/or FIRMWARE or any replacement or modified version of or upgrade to the SOFTWARE and/or FIRMWARE and conditioning your continued use of the SOFTWARE and/or FIRMWARE or such replacement, modified or upgraded version on your acceptance of such superseding PSFLA. In addition, ZEBRA may terminate this PSFLA by notifying you that your continued use of the SOFTWARE and/or FIRMWARE is prohibited. In the event that ZEBRA terminates this PSFLA, you must immediately stop using the SOFTWARE and/or FIRMWARE and destroy all copies of the SOFTWARE and/or FIRMWARE and all of its component parts.5. COPYRIGHT. All title and copyrights in and to the SOFTWARE and FIRMWARE, the accompanying printed materials, and any copies of the SOFTWARE and FIRMWARE, are owned by ZEBRA or its suppliers. All title and intellectual property rights in and to the content which may be accessed through use of the SOFTWARE and/or FIRMWARE is the property of the respective content owner and may be protected by applicable copyright or other intellectual property laws and treaties. This PSFLA grants you no rights to use such content. If this SOFTWARE and/or FIRMWARE contains documentation which is provided only in electronic form, you may print one copy of such electronic documentation. You may not copy the printed materials accompanying the SOFTWARE and/or FIRMWARE.6. U.S. GOVERNMENT RESTRICTED RIGHTS. All SOFTWARE and/or FIRMWARE provided to the U.S. Government pursuant to solicitations issued on or after December 1, 1995 is provided with the commercial rights and restrictions described elsewhere herein. All SOFTWARE and/or FIRMWARE provided to the U.S. Government pursuant to solicitations issued prior to December 1, 1995 is provided with RESTRICTED RIGHTS as provided for in FAR, 48 CFR 52.227-14 (JUNE 1987) or DFAR, 48 CFR 252.227-7013 (OCT 1988), as applicable.7. EXPORT RESTRICTIONS. You agree that you will not export or re-export the SOFTWARE and/or FIRMWARE, any part thereof, or any process or service that is the direct product of the SOFTWARE and/or FIRMWARE (the foregoing collectively referred to as the RESTRICTED COMPONENTS), to any country, person or entity subject to U.S. export restrictions. You specifically agree not to export or re-export any of the RESTRICTED COMPONENTS (i) to any country to which the U.S. has embargoed or restricted the export of goods or services, which currently include, but are not necessarily limited to Cuba, Iran, Iraq, Libya, North Korea, Sudan and Syria, or to any national of any such country, wherever located, who intends to transmit or transport the RESTRICTED COMPONENTS back to such country; (ii) to any person or entity who you know or have reason to know will utilize the RESTRICTED COMPONENTS in the design, development or production of nuclear, chemical or biological weapons; or (iii) to any person or entity who has been prohibited from participating in U.S. export transactions by any federal agency of the U.S. government. You warrant and represent that neither the U.S. Commerce Department, Bureau of Export Administration nor any other U.S. federal agency has suspended, revoked or denied your export privileges.
146 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Printer Software and Firmware License Agreement8. DISCLAIMER OF WARRANTIES. ZEBRA AND ITS SUPPLIERS PROVIDE THE SOFTWARE AND/OR FIRMWARE “AS IS” AND WITH ALL FAULTS, AND HEREBY DISCLAIM ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY (IF ANY) IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, OF FITNESS FOR A PARTICULAR PURPOSE, OF LACK OF VIRUSES, AND OF LACK OF NEGLIGENCE OR LACK OF WORKMANLIKE EFFORT. ALSO, THERE IS NO WARRANTY OR CONDITION OF TITLE, OF QUIET ENJOYMENT, OR OF NONINFRINGEMENT. THE ENTIRE RISK ARISING OUT OF THE USE OR PERFORMANCE OF THE SOFTWARE AND FIRMWARE IS WITH YOU. ZEBRA DOES NOT WARRANT THAT THE OPERATION OF THE SOFTWARE OR FIRMWARE WILL BE UNINTERRUPTED OR ERROR FREE.9. EXCLUSION OF ALL DAMAGES. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL ZEBRA OR ITS SUPPLIERS BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, DIRECT, INDIRECT, SPECIAL, PUNITIVE, OR OTHER DAMAGES WHATSOEVER (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR ANY INJURY TO PERSON OR PROPERTY, DAMAGES FOR LOSS OF PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION, FOR LOSS OF PRIVACY FOR FAILURE TO MEET ANY DUTY INCLUDING OF GOOD FAITH OR OF REASONABLE CARE, FOR NEGLIGENCE, AND FOR ANY PECUNIARY OR OTHER LOSS WHATSOEVER) ARISING OUT OF OR IN ANY WAY RELATED TO THE USE OF OR INABILITY TO USE THE SOFTWARE OR FIRMWARE, WHETHER BASED ON CONTRACT, TORT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE, EVEN IF ZEBRA OR ANY SUPPLIER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THIS EXCLUSION OF DAMAGES SHALL BE EFFECTIVE EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE.10. LIMITATIONS AND RELEASE OF LIABILITY.• To the extent that the SOFTWARE and/or FIRMWARE covered by this PSFLA includes emulation libraries, emulation libraries are offered “as is”. ZEBRA does not provide any warranty associated with the emulation libraries.• The emulation library does not work 100% correctly or cover 100% of the functionality of the printer language being emulated. Modifications may be required for each target application. If such modification is necessary, prior to making any such modification, you are required to contact ZEBRA to obtain express written consent to make such modification.• If the emulation library is sold separately by an authorized party other than ZEBRA (RESELLER—A party other than ZEBRA which is authorized by ZEBRA to distribute the SOFTWARE and/or FIRMWARE with its application so long as the SOFTWARE and/or FIRMWARE is used with a ZEBRA printer) or is sold bundled with a printer to an end-user by a RESELLER, and if claims are made by the RESELLER that the emulation library performs as a 100% emulation solution, ZEBRA is not responsible if the emulation library does not work as advertised by the RESELLER. Furthermore, ZEBRA is not liable for any damages directly or indirectly relating to such emulation library which is sold separately by the RESELLER or which is sold bundled with a printer to an end-user by the RESELLER.• The SOFTWARE and FIRMWARE was provided to you at no additional charge and ZEBRA has included in this PSFLA terms that disclaim all warranties and liability for the SOFTWARE and FIRMWARE. To the full extent allowed by law, YOU HEREBY RELEASE ZEBRA AND ITS SUPPLIERS FROM ANY AND ALL LIABILITY
Printer Software and Firmware License Agreement58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 147ARISING FROM OR RELATED TO ALL CLAIMS CONCERNING THE SOFTWARE AND/OR FIRMWARE OR ITS USE. If you do not wish to accept the SOFTWARE OR FIRMWARE under the terms of this PSFLA, do not use the PRINTER enclosed with or otherwise associated with this PSFLA. 11. GOVERNING LAW. If you acquired the SOFTWARE and/or FIRMWARE in the United States of America, the laws of the State of Illinois, U.S.A. will apply to this contract. If you acquired this SOFTWARE and/or FIRMWARE outside of the United States of America, then local law may apply. If any provision of this PSFLA is held invalid, the remainder of this PSFLA shall continue in full force and effect.12. QUESTIONS. Should you have any questions, or if you desire to contact ZEBRA for any reason, please contact the ZEBRA subsidiary serving your country, or write:Zebra Technologies Corporation333 Corporate Woods ParkwayVernon Hills, IL 60061
148 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Printer Software and Firmware License Agreement Notes • _____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 149GlossaryAlphanumeric — Indicating letters, numerals, and characters such as punctuation marks.Backfeed — When the print engine pulls the media and ribbon (if used) backward into the print engine so that the beginning of the label to be printed is properly positioned behind the printhead. Backfeed occurs when operating the print engine in Tear-Off and Applicator modes.Bar code — A code by which alphanumeric characters can be represented by a series of adjacent stripes of different widths. Many different code schemes exist, such as the universal product code (UPC) or Code 39.Black mark — A registration mark found on the underside of the print media that acts as a start-of-label indication for the print engine. (See continuous media.)Calibration (of a print engine) — A process in which the print engine determines some basic information needed to print accurately with a particular media and ribbon combination. To do this, the print engine feeds some media and ribbon (if used) through the print engine and senses whether to use the direct thermal or thermal transfer print method, and (if using non-continuous media) the length of individual labels or tags.Character set — The set of all letters, numerals, punctuation marks, and other characters that can be expressed by a particular font or bar code.Check digit — A character added to a bar code symbol that indicates to the scanner that it has read the symbol correctly.Configuration — The print engine configuration is a group of operating parameters specific to the print engine application. Some parameters are user selectable, while others are dependent on the installed options and mode of operation. Parameters may be switch selectable, front panel programmable or downloaded as ZPL II commands. A configuration label listing all the current print engine parameters may be printed for reference.Continuous media — Label or tag-stock media that has no notch, gap, or web (media liner only) to separate the labels or tags. The media is one long piece of material. Core diameter — The inside diameter of the cardboard core at the center of a roll of media or ribbon.Diagnostics — Information about which print engine functions are not working that is used for troubleshooting print engine problems.
150 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1GlossaryDie-cut media — A type of label stock that has individual labels stuck to a media liner. The labels may be either lined up against each other or separated by a small distance. Typically the material surrounding the labels has been removed. (See non-continuous media.)Direct thermal — A printing method in which the printhead presses directly against the media. Heating the printhead elements causes a discoloration of the heat-sensitive coating on the media. By selectively heating the printhead elements as the media moves past, an image is printed onto the media. No ribbon is used with this printing method. Contrast this with thermal transfer.Direct thermal media — Media that is coated with a substance that reacts to the application of direct heat from the printhead to produce an image.Dynamic RAM — The memory devices used to store the label formats in electronic form while they are being printed. The amount of DRAM memory available in the print engine determines the maximum size and number of label formats that can be printed. This is volatile memory that loses the stored information when power is turned off.Fanfold media — Media that comes folded in a rectangular stack. Contrast this with roll media.Firmware — This is the term used to specify the print engine’s operating program. This program is downloaded to the print engine from a host computer and stored in FLASH memory. Each time the print engine power is turned on, this operating program starts. This program controls when to feed the media forward or backward and when to print a dot on the label stock.FLASH memory — FLASH memory is non-volatile and maintains the stored information intact when power is off. This memory area is used to store the print engine’s operating program. In addition, this memory can be used to store optional print engine fonts, graphic formats, and complete label formats.Font — A complete set of alphanumeric characters in one style of type. Examples include CG Times™, CG Triumvirate Bold Condensed™.Integrated circuit (IC) chip — The part of an RFID transponder that contains the RF circuit, coders, decoders, and memory.Ips “inches-per-second” — The speed at which the label or tag is printed. Zebra offers print engines that can print from 1 ips to 12 ips.Label — An adhesive-backed piece of paper, plastic, or other material on which information is printed.Label backing (label liner) — The material on which labels are affixed during manufacture and which is discarded or recycled by the end-users.Liquid crystal display — The LCD is a back-lit display that provides the user with either operating status during normal operation or option menus when configuring the print engine to a specific application.Light emitting diode (LED) — Indicators of specific print engine status conditions. Each LED is either off, on, or blinking depending on the feature being monitored.Lock-up — This is the term generally used to describe a fault condition that, for apparently no reason, causes the print engine to stop working.Media — Material onto which data is printed by the print engine. Types of media include: tag-stock, die-cut labels, continuous (with and without media liner), fanfold, and roll.
Glossary58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 151Media sensor — This sensor is located behind the printhead to detect the presence of media and, for non-continuous media, the position of the web, hole, or notch used to indicate the start of each label.Non-continuous media — Consumable printing stock that contains an indication of where one label/printed format ends and the next one begins. Examples are die-cut labels, notched tag-stock, and stock with black mark registration marks.Non-volatile memory — Electronic memory that retains data even when the power to the print engine is turned OFF.Notched media — A type of tag stock containing a cutout area that can be sensed as a start-of-label indicator by the print engine. This is typically a heavier, cardboard-like material that is either cut or torn away from the next tag. (See non-continuous media.)Print speed — The speed at which printing occurs. For thermal transfer print engines, this speed is expressed in terms of ips (inches per second). Zebra offers print engines that can print from 1 ips to 12 ips.Printhead wear — The degradation of the surface of the printhead and/or the print elements over time. Heat and abrasion can cause printhead wear. Therefore, to maximize the life of the printhead, use the lowest print darkness setting (sometimes called burn temperature or head temperature) and the lowest printhead pressure necessary to produce good print quality. In the thermal transfer printing method, use ribbon that is as wide or wider than the media to protect the printhead from the rough media surface.Registration — Alignment of printing with respect to the top of a label or tag.Radio Frequency Identification (RFID) — The technology that allows an item to be identified by a transponder that communicates with a reader via radio waves.Ribbon — A band of material consisting of a base film coated with wax or resin “ink.” The inked side of the material is pressed by the printhead against the media. The ribbon transfers ink onto the media when heated by the small elements within the printhead. Zebra ribbons have a coating on the back that protects the printhead from wear.Ribbon wrinkle — A wrinkling of the ribbon caused by improper alignment or improper printhead pressure. This wrinkle can cause voids in the print and/or the used ribbon to rewind unevenly. This condition should be corrected by performing adjustment procedures.Roll media — Media that comes supplied rolled onto a core (usually cardboard). Contrast this with fanfold media.“Smart” label — Media that comes with an RFID transponder embedded between the label and the liner.Supplies — A general term for media and ribbon.Symbology — The term generally used when referring to a bar code.Tag — 1) A type of media having no adhesive backing but featuring a hole or notch by which the tag can be hung on something. Tags are usually made of cardboard or other durable material. 2) An RFID transponder.Tear-off — A mode of operation in which the user tears the label or tag stock away from the remaining media by hand.
152 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1GlossaryThermal transfer — A printing method in which the printhead presses an ink or resin coated ribbon against the media. H eating the printhead elements causes the ink or resin to transfer onto the media. By selectively heating the printhead elements as the media and ribbon move past, an image is printed onto the media. Contrast this with direct thermal.Transponder — An RFID component that is usually comprised of an antenna that is bonded to an integrated circuit (IC) chip. The transponder is usually located between the label and liner in “smart” labels.Void — 1) A space on which printing should have occurred, but did not due to an error condition such as wrinkled ribbon or faulty print elements. A void can cause a printed bar code symbol to be read incorrectly or not at all. 2) An RFID label is “voided” if an error occurs during writing or encoding. The label is ejected, and the word “VOID” is printed across it.
58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 153IndexAadhesive test for ribbon coating, 30adjustmentsLCD, 70left position, 67media sensors, 48print engine darkness, 55printhead pressure, 96tear-off position, 56toggle positioning, 95applicator interface connector, 132applicator port setting, 68auto-calibration, 46Bbackfeed setting, 67bar codeslist available codes, 59specifications, 120baud setting, 63before you begin setup, 14bitmap scaling factor, 71black mark mediadescribed, 27setting sensor type, 57black oval button descriptions, 9buttons on front panel, 9Ccable requirements, 26calibrationCALIBRATE button description, 10media and ribbon sensor, 62methods, 46setting for head close, 66setting for media power up, 66CANCEL button description, 9CANCEL self test, 111checklistbefore you begin, 14troubleshooting, 100cleaningexterior of print engine, 90interior, 91printhead and platen roller, 93recommended schedule, 90communication interfacesoverview and location, 24types of connections, 125communications diagnostics testoverview, 116selecting, 64communications problems, 107CompactFlash card initialization, 60configurationchanging parameters, 55enter Setup mode, 52exit Setup mode, 52
154 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Indexconfiguration labelprinting using CANCEL self test, 111printing using List Setup command, 59connect print engine to power source, 22contact information, 3continuous mediadescribed, 27setting media type, 56control prefix setting, 65customer support, 3Ddarkness setting, 55data bits setting, 63data cable requirements, 26data ports, 125data sourcecommunication interfaces, 125connections, 24date setting, 71DB-9 to DB-25 connection, 130default gateway, 73default password, 54delimiter character setting, 65diagnostics, 110RFID test, 72direct connection to a computer, 129direct thermal modemedia scratch test, 29setting, 57disable password protection, 54display language selection, 72door-open sensorlocation, 91when to clean, 90dpi format conversion, 71Eelectrical noise, 26electrical specifications, 119enter Setup mode, 52environmental conditions, 118error messages, 101exit Setup mode, 52exterior cleaning, 90Ffanfold media, 28FEED and PAUSE self test, 114FEED button description, 10FEED self test, 113Flash memory, 61font list, 59format convert setting, 71format list, 59format prefix setting, 65front panelbuttons, 9enter Setup mode, 52exit Setup mode, 52indicator lights, 10LCD error messages, 101LCD parameters, 55fusesreplacement, 97specifications, 119HHEAD COLD message, 102host handshake setting, 63humidity requirements, 118Iidle display setting, 71images list, 59initialize Flash memory, 61initialize memory card, 60inspect the print engine, 15installationprocedure, 21requirements, 16interfacesIEEE 1284 bi-directional parallel, 25RS-232 serial, 25interior cleaning, 91international safety organization marks, 23IP settingsdefault gateway, 73IP address, 73protocol, 73subnet mask, 73
Index58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 155Llabel length maximum setting, 58label topprinter cannot detect, 108setting, 67labels did not print, 107language selection, 72LCD messagesadjust LCD settings, 70error messages, 101language selection, 72Setup mode, 55lights on front panel, 10list settingsall settings, 60bar codes, 59fonts, 59formats, 59images, 59network, 60setup, 59loadingmedia, 32ribbon, 38long calibration, 46Mmark LED setting, 70Mark Med S. setting, 70maximum label length setting, 58mediacontinuous roll media, 27fanfold, 28loading, 32media LED setting, 70non-continuous roll media, 27RFID “smart” labels, 28setting media type, 56specifications, 122media and ribbon sensor calibration procedure, 62media path cleaning, 90media power up setting, 66Media S. setting, 70media scratch test, 29media sensoradjustments, 48locations, 91print media sensor profile, 61sensor sensitivity calibration, 47memory specifications, 119modem connection, 131Nnetwork configuration labelprinting, 45printing using List Network command, 60network ID setting, 64NEXT button description, 9non-continuous mediadescribed, 27setting media type, 56Pparallel portpin configuration, 126setting parallel communications, 62settings, 126parity setting, 63passwordsdefault, 54disable, 54entering, 54Pause modePAUSE button, 9PAUSE LED, 10PAUSE self test, 112PCMCIA card initialization, 60peel-off bar cleaning, 90pin configurationparallel port, 126serial port, 128platen rollercleaning, 93when to clean, 90ports, 125powerconnect to power source, 22electrical specifications, 119on/off switch location, 11power cord specifications, 23Power-On Self Test (POST), 110PREVIOUS button description, 9print configuration labelCANCEL self test, 111List Setup command, 59print darkness setting, 55
156 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1Indexprint engine settingsapplicator port, 68backfeed, 67baud, 63calibration methods, 46control prefix, 65data bits, 63date, 71delimiter character, 65format convert, 71format prefix, 65head resistor, 68host handshake, 63idle display, 71IP settings, 73label top, 67language, 72LCD, 70left position, 67maximum label length, 58media type, 56network configuration label as baseline, 45network ID, 64parallel communications, 62parity, 63print darkness, 55print method, 57print server settings, 73print width, 57protocol, 64resynch mode, 69saving, 52sensor type, 57serial communications, 63setting through front panel, 52start print signal, 69time, 71ZPL mode, 66print engine setupbefore you begin, 14installation, 16unpack the print engine, 15print modes, 56print network configuration label, 45, 60print quality troubleshooting, 104print server settingsdefault gateway, 73IP address, 73IP protocol, 73subnet mask, 73print width setting, 57printheadcleaning, 93head close setting, 66head resistor value setting, 68pressure adjustment, 96when to clean, 90printing specifications, 121proprietary statement, 137protocol setting, 64Rreflective media sensor, 48related documents, 5remove used ribbon, 43report shipping damage, 15reprint mode, 70requirements for installation, 16resynch mode setting, 69RFIDerror status, 72guidelines, 75RFID test, 72sample ZPL commands, 87“smart” labels, 28transponder placement, 76ZPL commands, 77ribbonadhesive test, 30determining coated side, 29loading, 38low ribbon warning, 69removal, 43ribbon LED setting, 70ribbon tensioning system parameters, 71scratch test, 30specifications, 123when to use, 29Ribbon S. setting, 70ribbon sensorcalibration procedure, 62location, 91sensitivity calibration, 47when to clean, 90RS-232 interfaceconnections, 129considerations, 25RTC (Real-time clock) settingdate, 71idle display, 71time, 71
Index58981L-001 Rev. 1 9/7/2004 R110PAX3 User Guide 157Sschedule for cleaning, 90scratch testmedia type, 29ribbon coated side, 30self testsCANCEL, 111communications diagnostics, 116FEED, 113FEED and PAUSE, 114PAUSE, 112Power-On Self Test (POST), 110Sensor Profile calibrationdescription, 47procedure, 61sensorsadjustment, 48calibration methods, 46locations, 91setting sensor type, 57serial portpin configuration, 128setting serial communications, 63settings, 127setup checklist, 14Setup modeenter Setup mode, 52exit Setup mode, 52LCD messages, 55passwords, 54SETUP/EXIT button description, 9shippingreport damage, 15reshipping the print engine, 15short calibration, 46“smart” labels, 28specificationsbar codes, 120communications options, 119electrical, 119environmental conditions, 118fuses, 119media, 122memory, 119physical, 118power cord, 23printing, 121ribbon, 123Zebra Programming Language (ZPL), 120standard data ports, 125start print signal setting, 69storing the print engine, 15subnet mask, 73support, 3system considerationscommunication specifications, 25communications code, 25interfaces, 25TTear-Off modetear-off bar cleaning, 90tear-off position adjustment, 56temperature requirements, 118thermal transfer modemedia scratch test, 29setting, 57time setting, 71toggle positioning, 95top of labelprinter cannot detect, 108setting, 67transmissive (media) sensoradjusting, 48when to clean, 90transponder placement, 76troubleshootingchecklist, 100communications problems, 107diagnostic tests, 110LCD error messages, 101print quality problems, 104types of mediacontinuous roll media, 27fanfold media, 28non-continuous roll media, 27RFID “smart” labels, 28Uunpack the print engine, 15Wweb media, 27setting sensor type, 57Web S. setting, 70
158 R110PA X3 User Guide 9/7/2004 58981L-001 Rev. 1IndexZZebra Programming Language (ZPL II)^HV, Host Verification, 78^RS, RFID Setup, 79^RT, Read Tag, 83^WT, Write Tag, 85sample RFID Programming, 87specifications, 120ZPL mode setting, 66Zebra support, 3
Zebra Technologies Corporation333 Corporate Woods ParkwayVernon Hills, Illinois 60061.3109 U.S.A.Telephone: +1 847.634.6700Facsimile: +1 847.913.8766Zebra Technologies Europe LimitedZebra HouseThe Valley Centre, Gordon RoadHigh WycombeBuckinghamshire HP13 6EQ, UKTelephone: +44 (0) 1494 472872Facsimile: +44 (0) 1494 450103Customer Order # 58981L-001Manufacturer Part # 58981L-001 Rev. 1© 2004 ZIH Corp.

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