Ziehl Abegg SE EMW RF Module MOSI09B User Manual

Ziehl-Abegg AG RF Module MOSI09B Users Manual

Contents

Operating Instruction

AM-PREMIUM / AM-PREMIUM-WPart.-No. 349046 / 349051Universal control module for ECblue fansOperating InstructionsSoftware version: D1727A / D2263A from version 4.00L-BAL-E095-GB 1203 Index 004 Part.-No. english
Content1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 Structure of the operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.2 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.1 Operational area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53.5 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.2 Signal connection or sensor connection to analog inputs (Analog In 2, Analog In 3) . . 75.3 Output voltage 0 - 10 V (Analog Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.4 Voltage supply for external devices (+24V, GND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.5 Connection external terminal type A-G-247NW or AXG-1A(E) . . . . . . . . . . . . . . . . . . . 85.6 Digital inputs (D1, E1 = D2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.7 Relay output (K1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.8 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.8.1 Networking via MODBUS-RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.8.2 RS-485 - network design and interface parameter . . . . . . . . . . . . . . . . . . . . . . . . 95.8.3 AM-PREMIUM-W Wireless Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.9 Potential at control voltage connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Operating by terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126.1 Hand held terminal type A-G-247-NW for several members . . . . . . . . . . . . . . . . . . . . . 126.1.1 Display and operating elements of the terminal . . . . . . . . . . . . . . . . . . . . . . . . . . 126.1.2 Establish connection to member . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.2 Terminal type AXG-1A(E) for one member . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.3 Menu operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.4 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156.5 Example for programming mode 2.01 in “Base setup” . . . . . . . . . . . . . . . . . . . . . . . . 157 Base setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.1 Select operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167.2 External Setpoint / External speed setting in manual operation . . . . . . . . . . . . . . . . . . 178 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188.1 Prerequisites for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188.2 Procedure for commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188.3 Menu Mode 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199.1 Speed controller 1.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199.1.1 Base setup 1.01 ............................................... 199.1.2 Setting for operation 1.01 ......................................... 199.2 Temperature control 2.01 ... 2.05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209.2.1 Basic setting 2.01 ... 2.05 ......................................... 209.2.2 Settings for operation modes 2.01 ... 2.05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219.2.3 Functional diagrams temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series L-BAL-E095-GB 1203 Index 004 Part.-No. 2/68
9.2.4 Additional for mode 2.03 : Signal output 0 - 10 V . . . . . . . . . . . . . . . . . . . . . . . . . 239.2.5 For mode 2.03 : Relay output for Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . 249.2.6 For mode 2.03 Relay output for temperature monitoring . . . . . . . . . . . . . . . . . . . . 259.3 Pressure control for condensers refrigeration 3.01 ... 3.04 . . . . . . . . . . . . . . . . . . . . . 269.3.1 Base setup 3.01 ... 3.04 .......................................... 269.3.2 Setting for operation modes 3.01 ... 3.02 .............................. 279.3.3 Functional diagrams pressure control condensers . . . . . . . . . . . . . . . . . . . . . . . . . 289.4 Pressure control airconditioning 4.01 ... 4.03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299.4.1 Base setup 4.01 ... 4.03 .......................................... 299.4.2 Setting for operation modes 4.01 ... 4.03 .............................. 309.5 Volume control 5.01 ... 5.02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329.5.1 Basic setting 5.01 and 5.02 ....................................... 329.5.2 Setting for operation modes 5.01 ... 5.02 ............................... 329.6 Air velocity control 6.01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349.6.1 Base setup 6.01 ............................................... 349.6.2 Settings for operation modes 6.01 ................................... 359.7 Menu group Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369.8 Menu group Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379.9 Controller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389.9.1 PIN protection activate, PIN 0010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389.9.2 PIN protection activate, PIN 1234 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389.9.3 Save user settings restore with PIN 9090 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389.9.4 Sensor Alarm ON / OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389.9.5 Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399.9.6 Minimum speed cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399.9.7 Second Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409.9.8 Reverse action of the control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409.9.9 Controller configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419.9.10 Data on the total control deviation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419.9.11 LED Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419.10 IO Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429.10.1 Analog-Output “A” ............................................... 429.10.2 Digital inputs “D1” / “D2” (E1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439.10.2.1 Menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439.10.2.2 Enable ON/OFF function |1D | . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449.10.2.3 External fault Function |2D| ............................... 449.10.2.4 Limit ON / OFF, Function |3D| . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459.10.2.5 Switch over Input signal “E2” / “E3”, Function |4D | . . . . . . . . . . . . . . . 459.10.2.6 Set 1/2 or Setpoint 1/2, Function |5D| . . . . . . . . . . . . . . . . . . . . . . . . 459.10.2.7 Intern / Extern Function |6D| .............................. 469.10.2.8 Automatic control / speed manual, Function |7D| (mode 2.01 ) . . . . . . . 479.10.2.9 Reverse action of control function ( 2.01 ), Function |8D| . . . . . . . . . . . 479.10.2.10 Reset, Function |10D| ................................... 479.10.2.11 Setting Max. Speed ON / OFF function |11D| . . . . . . . . . . . . . . . . . . . 489.10.2.12 Direction of rotation, Function |13D| . . . . . . . . . . . . . . . . . . . . . . . . . 489.10.2.13 “Freeze function” = maintain momentary modulation value, Function |14D| 489.10.3 Configuration of analog inputs “E1”and “E3” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499.10.3.1 Signal adaption E2 and E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499.10.3.2 Inverting analog inputs “E2” / “E3” . . . . . . . . . . . . . . . . . . . . . . . . . . . 509.10.4 Function and inverting for relay outputs “K1” ............................ 519.10.5 Networking via MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529.11 Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529.11.1 Limit indication depending on modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539.11.2 Limit indication depending on setting or sensor signal . . . . . . . . . . . . . . . . . . . . . . 539.11.3 Limit indication depending on (offset) to Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . 559.12 Motor Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 569.12.1 Setting for Rampup time and Rampdown time . . . . . . . . . . . . . . . . . . . . . . . . . . . 569.12.2 Suppression of speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series L-BAL-E095-GB 1203 Index 004 Part.-No. 3/68
10 Menu tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5810.1 Menues of operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5810.2 Possible allocation of the IOs, PINs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6211 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6512 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6612.1 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6612.2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6712.3 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6812.4 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series L-BAL-E095-GB 1203 Index 004 Part.-No. 4/68
1.3 FCC / IC Statements FCC Compliance (US) This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Note: This equipment has been tested band found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Warning Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. IC Compliance (Canada) This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.(for AM-PREMIUM-W Modules only)The FCC / IC warnings and statements are valid only for the AM-PREMIUM-W modules, because they have only installed the integrated submodule EM-W, that enhances the AM-PREMIUM module with the radio communication function to allow communication over radio frequencies with other Ziehl-Abegg devices (only).Note: Only the submodule EM-W installed in the AM-PREMIUM-W module is tested for compliancy according to the relevant FCC and IC standards (for more information see installation instruction of EM-W).
Note: The AM-PREMIUM-W module is strictly limited for the integration and usage in host devices (fans and converters) of Ziehl-Abegg AG.
When the AM-PREMIUM-W will be mounted in a fan or an converter of Ziehl-Abegg AG, the FCC/IC label (EM-W inside) has to be stick on the housing of the fan or converter.Sticking the FCC/IC label (EM-W inside) on the housing of the fan. Sticking the FCC/IC label (EM-W inside) on the housing of the fan.When the AM-Premium-W module will be mounted in a fan or converter of Ziehl-Abegg AG, the FCC/IC label (EM-W inside) has to be stick on the housing of the converter
5 Electrical installation5.1 Safety precautionsDanger due to electric current•Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.•It is forbidden to carry out work on electrically live parts.5.2 Signal connection or sensor connection to analog inputs (Analog In 2, Analog In 3)The unit has two analog inputs: Analog In 2 |E2| and Analog In 3 |E3|The connection is independent of the programmed operating mode and from the sensor signal employed.•When connecting passive temperature sensorsTF.. (KTY81-210) or PT1000 at terminals “E2 / T2” and/or “E3 / T3” must be paid attention to no polarity. For a high interference immunity a capacitor must be connected directly to the sensor (1 nF parallel). With Ziehl-Abegg temperature sensors type TF.. (KTY81-210) the capacitor is inte-grated. •When connecting aktive sensors at the terminals “E2 / GND” and/or “E3 / GND” attention must be paid to correct polarity, a 24 V DC power supply is integrated.• For sensors in two-wire-technology (4 - 20 mA signal), the connection is made on the “E1 / 24 V” and/or “E3 / 24 V”, “GND” terminal is omitted. Attention!Never apply line voltage to analog inputs!5.3 Output voltage 0 - 10 V (Analog Out)The analogoutputs 0 - 10 V can be allocated with various functions ( IO Setup: Analog output “A”). Connection to terminal “A” - “GND” = “Analog Out” (Imax 10 mA). It is not permissible to connect outputs of several devices to each other!5.4 Voltage supply for external devices (+24V, GND)There is an integrated power supply for external devices, e.g. a sensor. Terminal +24 V, output voltage tolerance +/- 20%. Max. load current 70 mA.It is not permissible to connect outputs of several devices to each other!In case of overload or short circuit (24 V – GND), the external power supply is shut down (multi-fuse). The device performs a “Reset” and continues operation. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Electrical installationL-BAL-E095-GB 1203 Index 004 Part.-No. 7/68
5.5 Connection external terminal type A-G-247NW or AXG-1A(E)If necessary an external terminal can be connected. This can be e.g. necessary to adapt the pre-setting during start-up. For information about the current operating condition a terminal can be permanent attached.•The connection is made via a 4-strand line at the terminals (D-, D+ and GND). •e.g., telephone flex e.g. J-Y (St) Y 2x2x0.6 (or similar), maximum line length ca. 250 m. •Signal “D+” and “D-” (RS 485)•Type A-G-247NW, Part.-No. 380070, handheld terminal15.09.2010v_prem_modul_link_terminal.vsdAM-PREMIUM24V GND E2 T2 GND E3 T3 A1A-G-247NW+ 3,3 VIRDA-RXDIRDA-TXDIRDA-SDA(D+)B(D-)GND+ 5 VA(D+)B(D-)The voltage supply of the terminal is made by the accumulators inserted there or the plug power supply unit.•Model AXG-1A, Part-No. 349034 for wall mounting•Model AXG-1AE, Part-No. 349008 for panel mountingD-D+GND+24 V13.07.2007v_terminal_anschluss.vsdVoltage supply: Terminal “24 V”, “GND”, (Imax, for terminal approx. 50 mA) Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Electrical installationL-BAL-E095-GB 1203 Index 004 Part.-No. 8/68
5.6 Digital inputs (D1, E1 = D2)In the case of use of the module AM-PREMIUM two digital inputs can be programmed. When inserting the module the analog input “E1” becomes automatically to the second digital input “D2”.D1: contact at Terminals “D1” - “24 V”D2: contact at Terminals “E1” - “24 V”Various functions can be allocated to the digital inputs “D1”and “D2” ( IO Setup: Functions summary of the digital inputs). Activation via floating contacts (a low voltage of ca. 24 V DC is connected). Attention!Never apply line voltage to the digital input!It is not permissible to connect inputs of several devices to each other!5.7 Relay output (K1)The relay output “K1”can have different functions assigned to it ( IO Setup: Function and inversion of relay output). Max. contact load ECblue: Technical data and connection diagram.Connection of the floating contacts of relay “K1” to the terminals 11, 14.factory setting |1K| = Operating indication ( IO Setup).5.8 Communication5.8.1 Networking via MODBUS-RTUThe device comes equipped with a RS-485 interface for networking via MODBUS. Conntection at: “A (D+)”, “B (D-)” and “GND”. A maximum of 64 members can be directly connected to one another, and another 63 members via a repeater.The address must be set in the “IO Setup” menu.5.8.2 RS-485 - network design and interface parameterPlease ensure the correct connection; i.e. "A (D+)" must always be connected to "A (D+)" of the next devices. The same applies to "B (D-)" .In addition, a "GND" connection must be established, as dissimilar potential (over 10 V!) will lead to the destruction of the RS-485 interface (e.g. lightning). GND D+ D- GND D+ D-16.04.200 8v_m odbus_geraete_ an sch luss.vs dgeneral example for MODBUS device connectionThe data line must be connected from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Electrical installationL-BAL-E095-GB 1203 Index 004 Part.-No. 9/68
Examples for MODBUS connectionRecommended wire types1. CAT5 / CAT7 cables2. J-Y (St) 2x2x0.6 (telephone wire)3. AWG22 (2x2 twisted pair)When using telephone flex with four cable cores, we recommend the following allocation:“A (D+)” = red, “B (D-)” = black, “GND” = whiteInformation•Pay attention to sufficient distance from powerlines and motor wires (min. 20 cm)•Do not use wire shield•Except the data link "A (D+)", "B (D-)" and "GND"- connection may no further cable cores of the data line be used.•Max. allowed wire length 1000 m (CAT5/7 500 m)Default interface parameterBaudrate = 19200Bits = 8Patity = Even (None, exception of devices agriculture)Stop bits = 1Handshake = noneInformationIf any matters are unclear, please contact our V-STE support department for control systems - ventilation technology. The information sheet "Network structure of MODBUS" R-TIL08_01 contains detailed information about "MODBUS".Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Electrical installationL-BAL-E095-GB 1203 Index 004 Part.-No. 10/68
5.8.3 AM-PREMIUM-W Wireless Communication The type A-G-247NW hand-held terminal can communicate wireless with the type AM-PREMIUM-Wcommunications module. In a hard-wired system, wireless communication is primarily designed in order to have a second interface for communicating with the device (e.g., for configuration and diagnostics).In the A-G-247NW, for wireless communication with an EC fan type ECblue Basic use the |AM-PREMIUM-W| menu item. Wireless communication is also used by the MODBUS protocol, so it is necessary to assign an address. Wireless and hard-wired communications use the same address. The address can be hard-wire assigned via an RS-485. For pure, wireless communication, it is recommended to assign the address manually.•Switch on the device you want to re-address and establish a connection with address 247.•In “IO Setup”, change the address and then switch this device off again. •Apply the same procedure to the next device.Radio control key (0 - 9999)Different from RS-485 communication, wireless communication also has a radio control key (0 - 9999). This radio control key is used to encode the messages and ensures that several networks can be operated in mutually overlapping radio ranges.For that reason, every wireless MODBUS network should have its own radio control key if there is another wireless MODBUS network in the vicinity.The factory setting is |9999|. A radio control key with the value |0| switches off encoding. The ECblue must be switched off to save the new radio control key.The radio control key must be assigned in the same manner as the assignment of the MODBUS address. The radio control key can be found in the ECblue basic menu in the “IO Setup” menu item. Technical data for wireless Communication:Radio communication standard:IEEE 802.15.4Frequency: 2.4 GHz (not licensed wireless band, like WLAN, Bluethooth)16 wireless channels, default wierless channel 0Communications range: Short-distance radio, within buildings max. 8 m typically 3 - 5m, free field to 25 m, generally strongly dependent on interferencesType of communication: Bi-directional, half dublex Application protocol: MODBUS-RTU (max. protocol length 125 Bytes and/or 50 register)Coding: Proprietary through 4-digit numberNetwork structure: Point - to - point or point - to- mulit point - communication5.9 Potential at control voltage connectionsThe control voltage connections (< 50 V) relate to the joint GND potential (Exception: Relay contacts are potential free). There is a potential separation between the control voltage connections and the protective earth. It must be ensured that the maximum external voltage at the control voltage connections cannot exceed 50V (between “GND” terminals and “PE” protective earth). If necessary, a connection to the protective earth potential can be established, install bridge between “GND” terminal and the “PE” connection (terminal for screening).Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Electrical installationL-BAL-E095-GB 1203 Index 004 Part.-No. 11/68
6 Operating by terminal6.1 Hand held terminal type A-G-247-NW for several members6.1.1 Display and operating elements of the terminalHand held terminal type A-G-247NW15.09.2010v_bed_men_a-g-247nw_2nd.vsd123564810ECblueAXG ModeUSB FiletransferA-G-247NW SetupMainmenu >>> IXI9OFF7ON1 Switch on terminal2 Program key and open menu3 Menu selection, increase value4 Menu selection, reduce value5 From each menu (member) directly back to the display for “Speed”6 Escape = exit menu for settings (user), cancel input7 - Select type of user- back to selection of user (exit application)- Switch off terminal (keep key pressed for a few seconds)8 "Main menu" = momentarily active menu level (|>>>| = batteries being charged, |====-| = full) 9 Selection option of the sub-menu (display in menu language English)10 Key not assigned (soft key, program-dependent function)Explanation of display (menu User) 04.05.2009v_display_erkl_A-G-247NW.vsd1112 3 4 5 6 7 8 9 1012131. Numeric display 5 digit2. Moon-Symbol for set point 23. Current derating active4. Alarm-symbol ( list of fault indications) 5. Brake motor or motor heating active6. Fire-Symbol (heating operation)7. temperature managment active (power reduction)8. No connection to Modul (only AM-MODBUS)9. not used10. STOP-Symbol (enable)11. Bargraph Fanlevel12. Text line 3 figures (display unit, etc.) 13. Text line 16 figures (display text menu.)Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Operating by terminalL-BAL-E095-GB 1203 Index 004 Part.-No. 12/68
6.1.2 Establish connection to member1. Open drop-down menu |ECblue| with the P key. 2. Select type of user with the ▼ + ▲ keys and confirm with the P key. Setting kind of memberDisplay Explanation Main menu IXI PECblueECblue Apps Setting kind of memberAM-MODBUSECblue fan with integrated communication module. Type AM-MODBUS, Part.-no. 349045Communication via cable.AM-MODBUS-WECblue fan with integrated communication module. Type AM-MODBUS-W, Part.-no. 349050Communication wireless.AM-PREMIUMECblue fan with integrated universal control module.Type AM-PREMIUM, Part.-no. 349046Communication via cable.AM-PREMIUM-WECblue fan with integrated universal control module.Type AM-PREMIUM-W, Part.-no. 349051Communication wireless.Confirm address Netzwerkschlüs-selIXI ◄9999 For communication wireless:Set network key an confirm withP-key.Select device IXI ◄247The device address (Device-ID) of the members is factory set to the highest available MODBUS address: 247Set address with the ▼ + ▲ keys and confirm this with the P key to establish the first connection. ZATerminal support ◄ECblue-247 IXI ☻Successful connection!ECblue-246 IXI ?No connection!Settings are not possible!In the display the two symbols for alarm and antenna appear (only for AM-MODBUS).Cause: wrong address, no connection via wire and/or radio (only AM-MODBUS-W).Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Operating by terminalL-BAL-E095-GB 1203 Index 004 Part.-No. 13/68
6.2 Terminal type AXG-1A(E) for one memberWith terminal type AXG-1A(E) connection only to one member possible. 16.09.2009v_terminal_axg.vsdexplaining display terminal A-G-247NW PProgram key and open menu▼Menu selection, reduce value▲Menu selection, increase value▼ + ▲ESC-key combination, Escape = leave menu 6.3 Menu operationDisplay after turning on the mains voltage.description for menu language English = “GB” (delivery status). Switch over between “Start” and *Actual value with Escape |Esc|. Example for mode 1.01 (speed controller).*actual value depending device type: - "Speed" / rpm,- "Frequency" / Hz, - "Fanlevel" / %By pushing the P key one reaches the menu item “START”.P↓ ↑ ESC▲ ▼One moves up and down within the menu group using the arrow keys.In the menu point “Language” display language can be selected.One returns to the menu group “Start” using the ESC (▼ + ▲) shortcut keys. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Operating by terminalL-BAL-E095-GB 1203 Index 004 Part.-No. 14/68
6.4 Menu structurePIN 0010 STOP← ← ← ← User Service → → → →Start▼▲Info▼▲Setting▼▲Events▼▲Base setup P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESC P↓ ↑ ESCPIN input Frequency Set Intern1 Motor fault Mode▲ ▼ ▲ ▼ ▲ ▼ ▲ ▼ ▲ ▼Language Set external1 Set Intern2 E1 Analog InMenu dependent on device typeSelection of the menu group (e.g. Base setup) to the right through the ▼-key, to the left through the ▼-key.You can go to the menu items in the menu groups (e.g. mode of operation) by using the P key. Use the arrow keys to move up and down within the menu group. The menu groups consist of one area for the user (user menu) and one area for installation (service). The service area can be protected against unauthorized access by using a PIN. In order to simplify the initial start-up operation, the service level is enabled at first (i.e., not protected by the PIN 0010 ( see Controller Setup, PIN protection = OFF). If PIN protection is activated (ON), the service menu remains enabled after input of PIN 0010 as long as one is pressing keys. If no keys are pressed for ca. 15 minutes, the PIN is automatically erased, i.e. the service level is blocked. To make adjustments, press the P key after selecting the menu item. If the previously set value starts to ash, it can be adjusted with the ▼ + ▲ keys and then saved with the P key. To exit the menu without making any changes, use the “Esc” short-key, i.e., the originally set values remain.InformationAfter installation of the device has been carried out, PIN protection should be activated ( Controller Setup)!6.5 Example for programming mode 2.01 in “Base setup”1 2 3 4567ModePMode▲ModePModeOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Operating by terminalL-BAL-E095-GB 1203 Index 004 Part.-No. 15/68
7 Base setup 7.1 Select operation modeInformationSimple installation is possible through the selection of the preprogrammed mode of operation.This determines the basic function of the device; factory setting 1.01 = speed controller (activation via 0 - 10 V signal). The controller configuration is automatically carried out during selection of the application related mode of operation. The factory presets in accordance with the mode of operation are based on many years of experience, which is suitable for many applications. Under special circumstances, these can be individually adapted ( Controller Setup: “Controller Configuration”). The purpose of the device is to reach and maintain the target values set. To accomplish this, the measured actual value (sensor value) is compared with the adjusted target value, and the controlled value (modulation) is deduced from this.Mode Signal or Sensor(input) Function1.01 Signal 0 - 10 V Speed controller, two step operation (factory setting)2.01 Sensor KTY81-210 / PT1000 (E2) Temperature control airconditioning and refrigeration.(preset set-point 20.0 °C, P-band 5.0 K) 2.02 Sensor KTY81-210 / PT1000 (E3) Temperature control depending on outdoor temperature(preset set-point 5.0 °C, - P-band 20.0 K)2.03 Sensor KTY81-210 / PT1000 (E2) Temperature control with additional functions (shutter and heating)2.04 1x Sensor KTY81-210 / PT1000 (E2)1x Sensor KTY81-210 / PT1000 (E3)Temperature control with two sensors, comparison or average2.05 1x Sensor KTY81-210 / PT1000 (E2)1x Sensor KTY81-210 / PT1000 (E3)Temperature control with two sensors differential temperature3.01 Sensor MBG.. (E2) Pressure control condensers (refrigeration)3.02 Sensor MBG..(E2) Pressure control for condensers with input for refrigerant3.03 1x Sensor MBG..(E2)1x Sensor MBG..(E3) Pressure control for two circuit condensers3.04 1x Sensor MBG..(E2)1x Sensor MBG..(E3) Pressure control for two circuit condensers with input for refrigerant4.01 Sensor DSG.. / MPG.. (E2) Pressure control for ventilation systems4.02 1x Sensor DSG.. / MPG.. (E2)1x Sensor KTY81-210 / PT1000 (E3)Pressure control depending on outdoor temperature4.031x Sensor DSG.. / MPG.. (E2)1x BUS RS 485Pressure control depending on outdoor temperature, MODBUS for out-door temperature and remote control by central operating device type AXE-200AX5.01 Sensor DSG.. / MPG.. (E2) Volume control (constant) for ventilation systems5.02 1x Sensor DSG.. / MPG.. (E2)1x Sensor KTY81-210 / PT1000 (E3)Volume control with setpoint depending on outdoor temperature6.01 Sensor MAL..(E2) Air velocity control e.g. clean roomOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Base setupL-BAL-E095-GB 1203 Index 004 Part.-No. 16/68
Mode and Signal to E1, E3 16.01.2012v_e2_e3_signal_sensor_pwm.vsd A1 E2 GND0-10 V10 k 0 - 10 V TF.. 24V E2 GND DSG 0 - 10 VYEDSG.. / MPG..(0 - 10 V)WHBN24V E2 GNDMAL 0 - 10 V3MAL1/10(0 - 10 V)2131BN GN MBG..-I24V E2MBG..(4 - 20 mA)E2 T2 KTY81-210PT 1000GND1.01 2.01 2.03.. 3.01 3.02+6.014.01 5.01+2.04 2.05+ TF.. E3 T3 TF..KTY81-210PT 1000Rext 10 V PWMf = 1...10 kHz @ Rext = 1 k2f = 1 kHz @ Rext = 10 k2t = 0...100 %GND E2 A131BN GN MBG..-I24V E3MBG..(4 - 20 mA)GND3.03 3.04+4.02 5.02+ TF.. E3 T3 TF..KTY81-210PT 10004.03D+GND D-DataRS-4857.2 External Setpoint / External speed setting in manual operationExternal setpoint setting or external manual operation are possible using a 0 - 10 V (0 - 20 mA, 4 - 20 mA) signal at the “E3” and “GND” terminals. Configure “E3” in Base setup. For potentiometers, program Analog Out 1 (terminal “A1”) to the function |1A| = “+10 V” (as factory setting IO Setup). E3 Analog In = factory setting 0 - 10 V A1 E3 GNDSignal 0-10 V10 k16.01.2012v_extern_poti_e3.vsdExternal Setpoint via external signal instead of “Setpoint 1”. The “external Setpoint” function must be activated in base setup |1E| for “E3 function”. The active external Setpoint value is displayed in the “info” menu group. External speed setting in manual operation. The “external manual operation” function must be activated in the basic settings |2E| for “E3 function”. Switchover between settings on the device and external manual operation via the digital input ( IO Setup: “Control / manual operation” |7D|). Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Base setupL-BAL-E095-GB 1203 Index 004 Part.-No. 17/68
8 Start-up8.1 Prerequisites for commissioningAttention!1. You must mount and connect the device in accordance with the operating instructions.2. Double check that all connections are correct.3. Make sure that no persons or objects are in the fan's hazardous area.8.2 Procedure for commissioning Sequence Setting1If necessary, set the menu language in Menu group “Start”. (Factory setting Englisch: “Language GB”) 2Set the operating mode in the Base setup menu group (factory settings 1.01 = speed controllers). Attention!When saving the operating mode, the respective preset factory operating-mode setting is loaded. That means, the settings you have made, e.g., in “Motor Setup” are lost. An exception: the menu language setting remains preserved.8.3 Menu Mode 1.01Start Info Setting Events Base setup Controller Setup IO Setup Limits Motor Setup Diagnostic- - - -PIN input0 rpmSpeed200 rpmSet Intern1-0-Factory sett.1.01ModeOFFPIN Protec-tion|1A|A FunctionOFFLevel. Function20 secRampup timeOTC00012:56:-15GB Lan-guage 0.0 AMotor cur-rent- - - - -Set Intern2-1-Sensor 10 - 10 VE2 Analog InOFFSet protec-tion0.0 VA min.- - - - -Level min20 secRampdown timeOTM00010:56:-11OFFReset0 rpmSet exter-nal10 rpmMin. Speed-3-ext. FaultOFFE3 Func-tionOFFSave User Setup10.0 VA max.- - - - -Level max.OFFSuppres-sion1585 VDC-Voltage1.01Mode1800 rpm Max. Speed - - - - -E3 Analog In- - - - - LimitOFFA Inverting- - - - -Level Delay- - - - -Range1 min.244 VLine volt-age4.00ECblue PremiumONSet exter-nal1- - - - -Group 2 ON valueOFFD1 Func-tionOFFLmt E2 Function- - - - -Range1 max.29.5 °CHeatsink1.01Basic Ver-sion - - - - -nmin at Group2- - - - - -D1 Invert-ing- - - - -Lmt E2 minOFFSuppres-sion129.5 °CCapacitorOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Start-upL-BAL-E095-GB 1203 Index 004 Part.-No. 18/68
9 Programming9.1 Speed controller 1.019.1.1 Base setup 1.01Base setup Base setup ModeModeFactory setting Mode: 1.01E2 Analog InE2 Analog InSelection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting IO Setup) Factory setting: 0 - 10 VE3 FunctionE3 Function (only for special applications) Analog input 2 “E3 function”factory set at “OFF”. For operation with a second signal and switch over via floating contact set function for “E3” to |1E| ( IO Setup: function |4D|). For operation with a second signal and automatic control at the higher level. Set “E3”Function to |4E|. E3 Analog InE3 Analog InAs long as no allocation has been carried out display: | - - - - -|Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting IO Setup) Factory setting: 0 - 10 V9.1.2 Setting for operation 1.01SettingSettingSet Intern1Set Intern1Setting range manual speed setting: 0 rpm... “Max. Speed”Factory setting: 200 rpmSet Intern2Set Intern2Setting “Set Intern 2” e.g. reduced value for night operation. Switch over intern 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - -| IO Setup). Min. SpeedMin. SpeedSetting range: 0 rpm... “Max. Speed”Factory setting: 0 rpmMax. Speed Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speedSet external1Set external1“ON” (factory setting) = speed setting by external Signal “OFF” = Setting “Set Intern1”Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 19/68
Diagram setting signal and output voltage (Idealized principle diagram) nM50 %100 %0 1 2 3 4 5 6 7 8 9 1010 9 8 7 6 5 4 3 2 1 00 2 4 6 8 10 12 14 16 18 2020 18 16 14 12 10 8 6 4 2 04 5,6 7,2 8,8 10,4 12 13,6 15,2 16,8 18,4 2020 18,4 16,8 15,2 13,6 12 10,4 8,8 7,2 5,6 40 – 10 V10 – 0 V0 – 20 mA20 – 0 mA4 – 20 mA20 – 4 mAMin.Min. 0 % Max. = 100 %Min. 35 % Max. = 85 %09.05.2007v_nmotor_101.vsdSi100 % = Rated speednM Motor speedSi Signal9.2 Temperature control 2.01 ... 2.059.2.1 Basic setting 2.01 ... 2.05Base setup Base setup ModeModeMode selection e.g. 2.01E2 Analog InE2 Analog InIn all group 2 operating modes (2.01, 2.02, 2.03, ....) “E2 Analog In” factory set to “KTY” (sensors type TF..) at terminals “E2” and “T2”(measuring range: -50.0...+140 °C). Alternative selection sensor•PT1000 to Terminals “E2” and “T2” (Measuring range -50.0...+140 °C) •MTG-120V active sensor with 0 - 10 V output at terminals “E2” and “GND”(measuring range: -10...+120 °C) Alternative selection signal at terminals “E2” and “GND”: 0 - 10 V, 0 - 20 mA, 4 - 20 mA. The sensor measurement range must be entered in order to display the actual value correctly. Example with a 0 - 10 V sensor and 0 - 100 °C measurement range:E2 Analog In = 0 - 10 V, E2 Min. = 0.0 °C, E2 Max. = 100.0 °C, E2 Decimally = 1, E2 Unit = °CE2 OffsetE2 OffsetSensor calibration with calibrated comparison deviceOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 20/68
E3 FunctionE3 Function (only for special applications) •Function |1E| = External Setpoint e.g. via external signal (0 - 10 V) instead of “Setpoint1”–For sensor type “E2 Analog In” = “KTY or PT1000”: 0 - 10 V -50.0...+140 °C. –For sensors with active signal: 0 - 10 V 0 - 100 % sensor measuring range. •Function |2E| = External manual operation via external signal (0 - 10 V). Switch over between settings on the device and external manual operation via digital input ( IO Setup: function |7D|). •Function |7E| Measurement value = Measurement value e.g. for limit indication, display in Info menu “E3 Actual”. Modes with two sensorsThe function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible.•2.04 E3 Function at |4E| preprogrammed = comparison value with control to higher temperature. Alternative: average of 2 measuring points for this must be reprogrammed on function |3E| preprogrammed sensor type “KTY”. •2.05 E3 Function at |5E| preprogrammed = regulation on difference temper-ature between sensor 1 and sensor 2. Preprogrammed sensor type “KTY”. E3 Analog In9.2.2 Settings for operation modes 2.01 ... 2.052.01 Temperature control simple2.02 Temperature control depending on outdoor temperature (Special function: Sensor connection at “E3”, display and setting under “E2”). 2.03 Temperature control with pre-programmed additional functions (heating, shutter, temperature monitoring).2.04 Temperature control with 2 sensorsComparison with control to higher value “E3 Function” set to comparison |4E|. Display during operation: “Control value ”Alternative: Average calculation of 2 measuring places “E3 Function” set to |3E|. Display during oper-ation: “Average E2 / E3 ”2.05 Temperature control with 2 sensors, regulation on difference temperature.Display during operation: “Value of E2 - E3” in K, “E2” = reference temperatur, “E3” causes positiv (E3 <E2) or negative (E3 >E2) difference. SettingSettingSetpoint1Setpoint1Setting range: with passive sensor type “KTY”, “PT1000” : -50.0...150.0 °C Factory setting: 2.01 , 2.03 , 2.04 : 20.0 °C at 2.02 : 5.0 °C at 2.05 : 0.0 °C Setting range: at active sensor type “MTG-120V”: -10.0...+120.0 °C Factory setting: 2.01 - 2.05 : 55.0 °C Setpoint2Setpoint2Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - -| IOSetup). Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 21/68
PbandPbandNarrow control range = Short control timesWide control range = Longer control times and more stable controlPassive sensor type “KTY”, “PT1000”Setting range: 0 - 200.0 K (Kelvin)Factory setting: 5.0 K, (at 2.02 : 20.0 K) active Sensor type “MTG-120V”Setting range: 0.0...+130.0 KFactory setting: 65.0 KMin. SpeedMin. SpeedSetting range: 0 rpm... “Max. Speed”Factory setting: 0 rpmMax. Speed Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speedManual modeManual mode“OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual”Speed man.Speed Manual modeManual speed setting without influence by the external signal.Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0 rpm...Rated speed, Factory setting: 200 rpmFor information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value.9.2.3 Functional diagrams temperature controlExample 1: Temperature control in factory setting “Cooling function” (Idealized principle diagram) nM50 %100 %IMin.Min. 0 % Max. = 100 %Min. 35 % Max. = 85 %20 °CS10 KR 30 °C 09.05.2007v_tempcontrol_cool_nmotor.vsd(Controller Setup: “Val > Set = n+” to “ON”)nM Motor speedS SetpointR PbandI Actual valueOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 22/68
Example 2: Temperature control in “Heating function” (Idealized principle diagram)nM50 %100 %IMin.Min. 0 % Max. = 100 %Min. 35 % Max. = 85 %20 °CS10 KR10 °CMax.09.05.2007v_tempcontrol_heat_nmotor.vsd(Controller Setup: “Val > Set = n+” to “OFF”)nM Motor speedS SetpointR PbandI Actual value9.2.4 Additional for mode 2.03 : Signal output 0 - 10 VThe 0 - 10 V output signal can, e.g., be used for triggering a shutter or heating.Offset AnalogOutOffset AnalogOutThe target value for this output is the target value (Setpoint) for the ventilation “offset”setting.Adjustment: range +/- 10 K relative to the active Setpoint.Example for triggering a shutter servomotor:At factory setting “0 K” = synchronous operation.The analog output is factory set to increasing activation during increasing temperature. Reprogramming to “Heating function”, i.e., increasing modulation during decreasing temperature is possible ( IO Setup). Pband AnalogOutPband AnalogOutPband AnalogOut = separately adjustable range of control (P-band) for 0 - 10 V outputSetting range: 0...102.0 KFactory setting: 2.0 KMin. AnalogOutMin. AnalogOutMin. AnalogOut = Minimal output voltageSetting range: 0...100 % = 0 - 10 VFactory setting: 0 %Max. AnalogOutMax. AnalogOutMax. AnalogOut = Maximal output voltage,Setting range: 100...0 % = 10 - 0 VFactory setting: 0.0 KOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 23/68
Example for signal out 0 - 10 V (IO Setup: “A function” = |6A|) Max. Analog Out10 V50 %100 %IMin. Analog OutMin. 0 % Max. = 100 %Min. 35 % Max. = 85 %20 °CS10 KR 30 °C 09.05.2007v_signal_ausgang_0_10_v.vsdExample: Setpoint ventilation 25.0°C, Offset -5.0 K, Pband 10.0 K S Setpoint Ventilation +/- OffsetR PbandI Actual value9.2.5 For mode 2.03 : Relay output for Heating or Cooling OffsetDigitalOutOffsetDigitalOutOffset Digital Out = Offset for relay output (“K1” has to be reprogrammed to function |9K|). The relay operating point deviates by the adjusted offset of the Setpoint of the ventila-tion.Setting range: -10.0...+10.0 KFactory setting: -1.0 K•“0.0 K” set, i.e. heating “ON” when: actual value = Setpoint •During negative offset value heating “ON” when: actual value = Setpoint - offset •During positive offset value heating “ON” when: actual value = Setpoint + offset Hyst.DigitalOutHyst.DigitalOutSwitching hysteresis of the relaySetting range: 0...10 K, Factory setting: 1.0 K (Kelvin)Temperature variation with setting |9K| for K1 function in IO Setup e. g. for controlling a Heating. If the ambient temperature is lower than the set operating point, the heating remains switched on. If the ambient temperature exceeds the set operating point of the heating by 2 K (Kelvin), the heating is switched off. I.e., the release point is situated at the hysteresis value over the operating point.Example:Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 KExample:Setpoint 20.0 °C, Offset -5.0 K, Hysteresis 2.0 K10121416182022242628301 3 5 7 9 11 13 15 17 19 21 23 25 27 29 [min] [°C]ON ON ONON = 15°C + 5 K = 20 °C OFF = 20°C + 2 K = 22 °C16.03.2007v_relais_heizen_9k_pos_offset.vsd10121416182022242628301 3 5 7 9 11 13 15 17 19 21 23 25 27 29 [min] [°C]ONOFF = 15°C + 2 K = 17 °C ON = 20°C - 5K = 15 °CON16.03.2007v_relais_heizen_9k_neg_offset.vsdE2 ActualThe activated heating is indicated over the fire symbol in the display.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 24/68
Temperature variation with setting |10K| for “K1” function in IO Setup e. g. for activation of the cooling. Example:Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 K10121416182022242628301 3 5 7 9 11 13 15 17 19 21 23 25 27 29 [min] [°C]ON ON ONON = 15°C + 5 K = 20 °C OFF = 20°C - 2 K = 18 °C16.03.2007v_relais_kuehlen_10k_pos_offset.vsdIf the ambient temperature is higher than the set operat-ing point, the cooling remains switched on. If the ambient temperature falls below the set operating point of the cooling by 2 K (Kelvin), it is switched off. I.e., the OFF point is situated at the hysteresis value under the ON point. 9.2.6 For mode 2.03 Relay output for temperature monitoring If the set value for the “minimum alarm” is not reached or the set value for the “maximum alarm” is exceeded, a message is generated via the alarm symbol in the display. In addition, „Lmt E1 min“ is displayed alternately with the actual value for the minimum alarm and Lmt E1 max for the „Maximum alarm“. An external message follows via the factory-assigned “K1” relay. (IO Setup: K1 function = |2K|). Alarm MinimumAlarm MinimumSetting range: OFF / -26.9...75.0 °CFactory setting: 0.0 °CAlarm MaximumAlarm MaximumSetting range: OFF / -26.9...75.0 °CFactory setting: 40.0 °CLmt E2 min.Example for display if falling below setting “Alarm Minimum” alternating to the actual value display. Relay “K1” disengages (if not inverted). Lmt E2 max.Example for display if exceeding setting “Alarm Maximum” alternating to the actual value display Relay “K1” disengages (if not inverted). Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 25/68
9.3 Pressure control for condensers refrigeration 3.01 ... 3.049.3.1 Base setup 3.01 ... 3.04Base setup Base setup ModeModeMode selection e.g. 3.01E2 Analog InE2 Analog InFor all Modes in Group 3 ( 3.01 , 3.02 , 3.03 , ...) “E2 Analog In” factory setting to “MBG-30I”. (measuring range 0..30 bar) proportional output 4 - 20 mASelection sensor: MBG-30I, MBG-50I, DSF2-25 Alternative selection signal: 0 - 10 V, 4 - 20 mA. The sensor measurement range must be entered in order to display the actual value correctly. Example 0 - 10 V sensor and measuring range 0 - 20 bar:E2 Analog In = 0 - 10 V, E2 Min. = 0.0 bar, E2 Max. = 20.0 bar, E2 Decimals = 1, E2 Unit = barE2 OffsetE2 OffsetSensor calibration with calibrated comparison deviceE2 RefrigerantE2 RefrigerantWith 3.02 and 3.04 operating modes with input of the refrigerant, the device automati-cally calculates the corresponding temperature for the measured pressure. The set-tings for offset, target value and the controlling range are then carried out in °C or K. Calculation for relative pressure (differential measurement of pressure relative to am-bient pressure). No further settings are necessary for pressure sensors model e.g. “MBG-30I” or “MBG-50I” (measurement range 0 - 30 bar or 0 - 50 bar). In the case of sensors with other measurement ranges, the “E2 Min. value” and the “E2 Max. Value”. Setting in “bar” although unit display is in “°C”! E3 FunctionE3 Function (only for special applications) •External setpoint = Function |1E| by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % sensor measuring range. •External manual operation via external signal (0 - 10 V) = Function |2E| Switch over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D|). •Measurement value = function |7E| e.g. for limit indication, display in Info menu “E3 Actual”. Modes 3.03 and 3.04 with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible.With 3.03 and 3.04 E3 Function at |4E| preprogrammed = comparison value with control to higher value (two circuit condensers). Selection of the refrigerants:R12 R13 R13b1 R22 R23 R32 R114 R134a R142BR227 R401 R401A R401B R402 R402A R402B R404A R407AR407B R407C R410A R500 R502 R503 R507 R717Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 26/68
9.3.2 Setting for operation modes 3.01 ... 3.023.01 Pressure control condensers, setting Setpoint in bar3.02 Pressure control for condensers with input for refrigerant, Setpoint in °C SettingSettingSetpoint1Setpoint13.01 Setting range: in measuring range of sensor, factory setting: 12.0 bar 3.02 Setting range: dependent on the selected refrigerant, factory setting: 35.0 °C Setpoint1Setpoint2Setpoint2Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - -| IOSetup). PbandPbandNarrow control range = Short control timesWide control range = Longer control times and more stable control3.01 Setting range: in measuring range of sensor, factory setting: 5.0 bar 3.02 Setting range: dependent on the selected refrigerant and in measuring range of sensor, factory setting 7.0 K PbandMin. SpeedMin. SpeedSetting range: 0 rpm... “Max. Speed”Factory setting: 0 rpmMax. Speed Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speedManual modeManual mode“OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual”Speed man.Speed Manual modeManual speed setting without influence by the external signal.Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0 rpm...Rated speed, Factory setting: 200 rpmFor information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 27/68
9.3.3 Functional diagrams pressure control condensersFunctional diagram for Mode 3.01 and 3.03 (Idealized principle diagram)nM50 %100 %IMin.Min. 0 % Max. = 100 %12 barS5 barR17 bar 09.05.2007v_diagramm_301_303_bar.vsdnM Motor speedS SetpointR PbandI Actual valueFunctional diagram for Mode 3.02 and 3.04 (Idealized principle diagram)nM50 %100 %IMin. 0 % Max. = 100 %35 °CS7 KR 42 °C 09.05.2007v_diagramm_302_304_c.vsdnM Motor speedS SetpointR PbandI Actual valueInformationThe factory default presets must be adapted to match the system conditions by a competent person.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 28/68
9.4 Pressure control airconditioning 4.01 ... 4.03 9.4.1 Base setup 4.01 ... 4.03Base setup Base setup ModeModeMode selection e.g. 4.01E2 Analog InE2 Analog InIn all group 2 operating modes 4 ( 4.01 , 4.02 , 4.03 , ....) “E2 Analog In” factory setting “DSG200 ”. Selection sensor type: “DSG 50”, “DSG100*”, “DSG200”, “DSG300”*, “DSG500”, “DSG1000”, “DSG2000”, “DSG4000”, “DSG6000 ”(* no standard type).With the use of not pre-programmed sensor types further settings are necessary.Example with a 0 - 10 V sensor and 0 - 400 Pa measurement range (proportional output signal):E2 Analog In = 0 - 10 V, E2 Min. = 0.0 Pa, E2 Max. = 400 Pa, E2 Dezimal = 1, E2 Einheit = PaE2 OffsetE2 OffsetSensor calibration with calibrated comparison deviceE3 FunctionE3 Function (only for special applications) •External setpoint = Function |1E| by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % sensor measuring range. •External manual operation via external signal (0 - 10 V) = Function |2E| Switch over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D|). •Measurement value = function |7E| e.g. for limit indication, display in Info menu “E3 Actual.”Modes 4.02 and 4.03 with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible.For 4.02 E3 Function at |6E| preprogrammed = sensor for setpoint lowering. Preprog-rammed sensor type “KTY ”For 4.03 |E3| Function at |6E| preprogrammed = sensor for setpoint lowering. - preprogrammed sensor type “BUS”- measuring range -35.0...+65.0 °CIn “IO Setup”: For enable “ON” / “OFF” via Bus: - D1 function = |1D|- D1 Busmode = “ON”For switch over setpoint 1 /2 via Bus:- D2 function = |5D|, - D2 Busmode = “ON”Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 29/68
9.4.2 Setting for operation modes 4.01 ... 4.03•4.01 pressure control, setpoint in Pa •4.02 and 4.03 Pressure control for ventilation systems setpoint depending on outdoor temper-ature SettingSettingSetpoint1Setpoint1Setting range: in measuring range of sensor Factory setting: 100 PaSetpoint2Setpoint2Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - -| IO Setup). PbandPbandNarrow control range = Short control timesWide control range = Longer control times and more stable controlSetting range: in measuring range of sensor Factory setting: 100 PaMin. SpeedMin. SpeedSetting range: 0 rpm... “Max. Speed”Factory setting: 0 rpmMax. Speed Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speedManual modeManual mode“OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual”Speed man.Speed Manual modeManual speed setting without influence by the external signal.Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0 rpm...Rated speed, Factory setting: 200 rpmFor information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 30/68
Additional menu item for mode 4.02 and 4.03 with outside-temperature dependent target-setpoint. Outside-temperature dependent target-setpointAußentemperaturP-min SA[Pa] -15 °Cmin. Temperatur30 °CT-StartSollwert 1[Pa]Sollwert 2[Pa]07.02.2007v_sollwert_aussentemp_abhaengig_pa.vsdS1 Setpoint1S2 Setpoint2P-Min SA Minimum pressureT-min Minimum temperatureT-Start Setpoint reducing will start below this outside temperatureAT Outdoor temperatureAn outside temperature compensation can be activated (sensor connection “E2” = “Analog In 2”) when being operated as a pressure regula-tion device. An optimal building climate, e.g., can be achieved through this. Through this function, the set and active “Setpoint 1” or “Setpoint 2” is automatically changed proportional to the measured outside temperature ( Info: “Set-point control”). T-Band SAT-Band SATemperature range in which the setpoint change continiously with outside temperatureT-Start SAT-Start SASetpoint reducing will start below this outside temperatureP-Min SAP-Min SAMinimum pressure for very low outside temperatureOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 31/68
9.5 Volume control 5.01 ... 5.029.5.1 Basic setting 5.01 and 5.02SettingBase setup Base setup Mode Mode selection e.g. 5.01E2 Analog InE2 Analog In In all group operating modes 5 ( 5.01 and 5.02 ) “E2 Analog In” factory setting “DSG200.”Selection sensor measuring range: “DSG 50”, * “DSG100”, “DSG200”, * “DSG300”, “DSG500”, “DSG1000”, “DSG2000”, “DSG4000”, “DSG6000”(* no standard type).K FactorK Factor Input of the “K factor” dependent on the fan (inlet duct). setting range: 0...7.000Factory setting: 75E2 OffsetE2 Offset Sensor calibration with calibrated comparison deviceE3 FunctionE3 Function (only for special applications) •External setpoint = Function |1E| by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % setting range •External manual operation via external signal (0 - 10 V) = Function |2E| Switch over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D|). •Measurement value = function |7E| e.g. for limit indication, display in Info menu “E2 Actual”Modes 5.02 with two sensors Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible. For 5.02 E3 Function at |6E| preprogrammed = sensor for setpoint lowering. Pre-programmed sensor type “KTY”. 9.5.2 Setting for operation modes 5.01 ... 5.02•5.01 Volume control, Setpoint in m3/h •5.02 Volume control for ventilation systems setpoint depending on outdoor temperature. SettingSettingSetpoint1Setpoint1Setpoint in m3/h (m3/s) Setting range: depending on measuring range of sensor and “K factor”Factory setting: 530 m3/h Setpoint2Setpoint2Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - -| IO Setup). Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 32/68
PbandPbandNarrow control range = Short control timesWide control range = Longer control times and more stable controlSetting range: depending on measuring range of sensor and “K factor”Factory setting: 530 m3/h Min. SpeedMin. SpeedSetting range: 0 rpm... “Max. Speed”Factory setting: 0 rpmMax. Speed Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speedManual modeManual mode“OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual”Speed man.Speed Manual modeManual speed setting without influence by the external signal.Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0 rpm...Rated speed, Factory setting: 200 rpmFor information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value.Additional menu item for mode 5.02 with outside-temperature dependent target-setpoint Outside-temperature dependent target-setpointAußentemperaturP-min SA[m3/h]-15 °Cmin. Temperatur30 °CT-StartSollwert 1[m3/h]Sollwert 2[m3/h]07.02.2007v_sollwert_aussentemp_abhaengig_m3h.vsdS1 Setpoint1S2 Setpoint2P-Min SA Minimum air volumeT-min Minimum temperatureT-Start Setpoint reducing will start below this outside temperatureAT Outdoor temperatureAn outside temperature compensation can be activated (sensor connection “E2” to “Analog In 2”) when being operated as a air volume regu-lation device. An optimal building climate, e.g., can be achieved through this. Through this function, the set and active Setpoint 1/2 is automatically changed proportional to the measured outside temperature ( Info: “Setpoint control”). T-Band SAT-Band SATemperature range in which the setpoint change continiously with outside temperatureT-Start SAT-Start SASetpoint reducing will start below this outside temperatureP-Min SAP-Min SAMinimum pressure for very low outside temperatureOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 33/68
9.6 Air velocity control 6.019.6.1 Base setup 6.01Base setup Base setup ModeModeMode selection 6.01E2 Analog InE2 Analog In For mode 6.01 “E2 Analog In” factory setting to “MAL1”Selection sensor measuring range: MAL1, MAL10Alternative selection signal: 0 - 10 V, 0 - 20 mA, 4 - 20 mA.The sensor measurement range must be entered in order to display the actual value correctly. Example with a 0 - 10 V sensor and 0 - 5 m/s measurement range (propor-tional output signal).E2 Analog In = 0 - 10 V, E2 Min. = 0.0 m/s, E2 Max. = 5.0 m/s, E2 Decimals = 1, E2 Unit = m/sE2 OffsetSensor calibration with calibrated comparison deviceE3 FunctionE3 Function (only for special applications) •External setpoint = Function |1E| by external signal (0 - 10 V) instead of “Setpoint 1”. 0 - 10 V 0 - 100 % setting range •External manual operation via external signal (0 - 10 V) = Function |2E| Switch over between settings on the device and external manual operation via digital input ( IO Setup: fuction |7D|). •Measurement value = function |7E| e.g. for limit indication, display in Info menu “E3 Actual.”Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 34/68
9.6.2 Settings for operation modes 6.01SettingSettingSetpoint1Setpoint1Setting range: in measuring range of sensor Factory setting: 0.50 m/sSetpoint2Setpoint2Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried out: Display: | - - - - -| IOSetup). PbandPbandNarrow control range = Short control timesWide control range = Longer control times and more stable controlSetting range: in measuring range of sensor Factory setting: 0.50 m/sMin. SpeedMin. SpeedSetting range: 0 rpm... “Max. Speed”Factory setting: 0 rpmMax. Speed Max. Speed Setting range: Rated speed...0 rpm (takes priority over setting “Min. Speed”) Factory setting: Rated speedManual modeManual mode“OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed manual”Speed man.Speed Manual modeManual speed setting without influence by the external signal.Activation by menu “Manual mode” or external contact at digital input ( IO Setup). Setting range: 0...100 %, Factory setting: 100 %For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 35/68
9.7 Menu group StartStartStartPIN inputPIN inputThe service menu for the installation can be protected against unintentional changes by a pin code. With further pin codes putting back to pre-setting is possible. PIN 0010Opening “service menu”, if PIN-protection activated Menu ( menu structure). PIN 1234Opening “setting”. if “set protection” = “ON” ( Controller Setup). PIN 9090Restore user setting.PIN 9091Save user setting (corresponds function “Save user setup” = “ON” Controller Setup). PIN 9095Restore factory setting = delivery status.Exception, the following parameters are not set back: Min. Speed, Max. Speed, all settings in Motor Setup. LanguageMenu language by the factory set to English.In this menu different national languages can be selected (GB = English, D = German ...).ResetResetComplete re-start of the device.ModeModeQuery of the operating mode (e.g. 1.01 for speed controller). ECblue PremiumECblue PremiumSoftware version Modul.Basic VersionBasic Version software version motorcontroller.SN: 09303459d336Individual unit number.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 36/68
9.8 Menu group InfoInfoMenu group InfoInfo for mode speed controller 1.01SpeedSpeedMotor currentDisplay of motor current, different from the input current (metering precision approx. +/-10%)Set external1The percentage corresponds to the internal actuation of the power component under consideration of the settings “Min. speed” and “Max. speed”. 0 - 100 % 0 - 10 V, 10 - 0 V, 0 - 20 mA, 20 - 0 mA, 4 - 20 mA, 20 - 4 mA Display: The device operates at:Set “external1”Signal to “E2” / “GND”Set “External2”Signal to “E3” / “GND”Set “Intern1”Menu “Set Intern1”Set “Intern2”Menu “Set Intern2”Info for mode controller 2.01 ... 6.01E2 ActualCurrent actual value measured on the sensor 1.Depending sensor-type in: mbr, m3/s, m/s, Pa, %, bar, m3/h, °C, V, mA, etc. E3 ActualFor operation with two sensors display for “2 actual”. If function not active, display | - - - - -|Setpoint1Display of the active target value at which the device operates.“Setpoint1” Menu “Setting”“Setpoint2” Menu “Setting”“Ext. Setpoint” = setting by external signal 0 - 10 V. With activated manual mode the display constantly changes between actual value and value for manual mode. SpeedSpeedMotor currentMotor current (deviating to input current) Min. speed cut offMomentarily status for minimum speed cut off“ON” = switch off, if Setpoint (+/- “Min. speed cut off”) is reached. “OFF” = no switch off that means operation with minimum rate of air. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 37/68
9.9 Controller SetupController SetupController Setup9.9.1 PIN protection activate, PIN 0010PIN ProtectionThe adjustments for the installation in the service level can be protected against unintentional modifications. To do this, activate the “PIN protection” = “ON”.In order to simplify the initial start-up operation, the service level in the factory setting is free = “OFF” i.e. accessible without PIN 0010. InformationAfter installation of the device has been carried out, “PIN-Protection” should be activated = “ON”9.9.2 PIN protection activate, PIN 1234Set protectionThe “Settings” menu for the user’s basic settings (Setpoint, default value, min, max ..) are freely accessible when using the factory settings (i.e. without “PIN”). If necessary, these can also be protected against unauthorized modifications by using a “PIN 1234” . For this, the settings protection must be programmed to “ON”. The settings menu is then no longer visible without inputting a PIN!Function only in combination with activated PIN-Protection!9.9.3 Save user settings restore with PIN 9090 Save User SetupThe individually made device configurations (User Settings) can be saved and, with the corresponding PIN input (9091), can be reestablished.By entering PIN 9090 the individually made device configurations can be reestablished ( Start - PIN Input). InformationBy entering “PIN 9095” in the “PIN” menu in the “start” menu-group, the device is entirely reset to the pre-delivery condition.Any changes that have been made to the settings are thus lost!9.9.4 Sensor Alarm ON / OFFFunction only in controller mode ( 2.01 )! For “E2 Analog In” and if activated for sensor 2 “E3 Analog In”. In case of an interruption or short-circuit in the sensor conductor, or in case of measured values that lie outside of the device’s measurement range, a time-delayed fault indication takes place.Alarm sensorsWith “Alarm Sensors” = “OFF” (factory setting). Indicated sensor disturbances are displayed as “Message” alternating to the actual value and stored in the menu of “Events”. Sensor 1Alarm sensorsWith “AlarmSensors” = “ON” areindicated sensor disturban-ces as “Alarm” alternating to the actual value and stored in the menu of “Events”. Indication via relays is possible ( IO Setup / function relay outputs). Sensor 1Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 38/68
9.9.5 LimitLimitAfter allocation of a digital input ( IO Setup) an adjustable limitation of the modulation can be activated via a digital input (“D1”, “D2”, ..).As long as no allocation has been carried out “IO Setup”. Display: | - - - -|“Limit value” = max. possible modulation (e.g. speed reduction during night operation by time switch). Setting range: “Limit” = “n-max” up to “n-min”.Factory setting: 100 % max. modulation, i. e. no limit.Setting depending on device tye in: % or rpm.nM50 %100 %DPMin.L= 70% Min.= 0 % Max. = 100 %50 %R0 %IS100 %ILL = 70% Min. = 35 % Max. = 85 %10.05.2007v_limit.vsdLimit (idealized principle diagram)nM Motor speedL LimitS SetpointR PbandD Speed controller: setting signalP P-controller: control deviation9.9.6 Minimum speed cut offMin. speed cut offThis function is primarily significant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology.For operation mode speed controller 1.01 without function!Msco = OFF (factory setting)If no “Min. speed” is adjusted, the fan stops with reaching the desired value.If “Min. speed” is adjusted (e.g. 20%), then no dis-connection of the fan takes place. I.e., always a minimum ventilation is ensured (fan does not go under setting “Min. speed”).Msco. e.g. -2.0 KIt takes place a disconnection from setting “Min. speed”to “0”, if the given difference is reached re-lated to the desired value. At a plus value (+) before reaching the desired valueAt a minus value (-) after falling below the desired value.nM50 %100 %IMin.Min. 35 % Max. = 100 %20 °CS7 KR 27 °C-2.0 K10.05.2007v_min_luft_abschalt.vsdMinimum speed cut off (idealized principle diagram)nM Motor speedS SetpointR PbandI Actual valueOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 39/68
9.9.7 Second GroupGroup 2 ON valueSecond group “indirectly controlled” (picture A)Analog output “AnalogOut 1” in IO Setup function |5 A| = group control is programmed. This output is employed as the default signal for a speed controller. If the default signal or the regulation deviation exceeds the group 2 switch-on point, group 1 is reduced to “n-min group 2”. Starting here, both groups run parallel at maximum power. Second group “100 % energized” (picture B)Relay output (K1 or K2) in IO Setup function |8K| = group control is programmed. A contactor is triggered via this relay contact, which directly switches the fans of the second group to mains voltage. If the default signal or the regulation deviation exceeds the “Group 2 ON value” switch-on point, the relay for the second group switches on and the speed of the first group is lowered to an adjustable minimum value. After that, the speed of the first group increases back up to maximum. nmin at Group2ControllerMaster NSi/ SeA ControllerSlaveSi 0-10 V N0 .. 100 % 120 .. 100 % ControllerMaster NSi/ SeB CON / OFF N0 / 100 % 120 .. 100 %10.05.2007v_zweite_gruppe.vsdN LineSi SignalSe SensorC Contactor9.9.8 Reverse action of the control functionVal>Set=n+For the effect of the regulation there are two functions:•ON for “Val > Set = n+” increasing Fanlevel for increasing actual value over Setpoint.•OFF for “Val > Set = n+” increasing Fanlevel for decreasing actual value below Setpoint.For special applications an external switch over of the control function is possible (IO Setup).Factory setting depending on selected modeExample for temperature control (Idealized principle diagram) Mode Controller functionnM100 %ISR ROFF ON10.05.2007v_umkehr_regelfunktion.vsdnM Motor speedR PbandS SetpointI Actual valueOFF for Val > Set = n+ = heating functionON for Val > Set = n+ = cooling function1.01 non2.01 ... ON3.01 ... ON4.01 ... OFF5.01 ... OFF6.01 ... OFFOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 40/68
9.9.9 Controller configurationThe “controller configuration” is automatically carried out during selection of the application related mode of operation (Base setup). The factory presets in accordance with the mode of operation are based on many years of experience, which is suitable for many applications. Under special circum-stances, these can be individually adapted ( Menu group “setting”).Type of controlThe type of control determines the method with which the controlled value behaves in case of a difference between the target and current values. For this, the control technology has standard algorithms, which consist of a combination of three methods:Selection P, PID:•P control (Proportional component, proportion of the absolute deviation)•I control (Integral component, proportion of the sum of all deviations)•D control (Differential component, proportion of the last difference)With pure P controllers (controller type P), the following described settings do not have any function.If needed, the most suitable combination for the respective control system can be determined from these proportions.KPP-component = reaction timeSetting range: 0 - 200 %smaller = more slowlybigger = fasterKII-component = accuracy, correction time Setting range: 0 - 200 %bigger = fastersmaller = more slowlyKDD-componentMore “D-component” causes more stability by a clean actual value signal with shorter correction times By a actual value signal with a superposition should be done to attitude without “D-component” → 0 %Setting range: 0 - 200 %value smaller = less “D-component”value higher = more “D-component”TIIntegration time = correction timeSetting range: 0 - 200 %smaller = fasterbigger = more slowly9.9.10 Data on the total control deviationThe total control deviation is comprised of the sum of the control deviations for performance quantities and work quantities combined and refers to the specified areas.In direct reference to the acquired input and controlled variables, the maximum deviation to the target value is < ± 5 %. By activating the menu-assisted adjustment, the total control deviation can be reduced to a value of < ± 1 %.For indirect reference of the acquired input value to the controlled variable, i.e., two physical variables still need to be converted, the deviation can be reduced to < ± 5 % through adjustment.In the case of an internal default value through the integrated or external terminal, the control deviation remains at < ±0.5%. 9.9.11 LED ModeLED ModeFor motor sizes “D” and “G” there is a status LED in the cover of the controller housing. |ON| Status LED in ECblue active i.e. operating conditions are indicated by flash code (factory setting).|OFF| Status LED not active, i.e. always OFF.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 41/68
9.10 IO SetupIO Setup IO Setup9.10.1 Analog-Output “A”A FunctionThe analog outputs 0 - 10 V can be allocated with various functions.Terminals “A” - “GND” = Analog Out (Imax 10 mA) A min.With the attitudes “A min” and “A max” the characteristic of the output voltage can be adapted. Setting range: “A min.” = 0 - 5 V, “A max.” = 10 - 5 V Factory setting: “A min.” = 0 V, “A max.” = 10 V A max.A InvertingWith the attitudes “A Inverting” the output voltage can inverted. Factory setting: “A Inverting” = “OFF”Function DescriptionOFF without function1A Constant voltage +10 V (factory setting)2A Proportional the internal control of modulation with consideration “Min. speed” and “Max. speed” setting. •for enable “OFF” it goes back to 0 V •for motor fault the output signal remains for a slave controller (“Master-Slave”combination). 3A proportional input “E2”4A proportional input “E3”5A Group control ( Controller Setup - second group) 6A Control output 2 increasing modulation at actual value > Set = cooling (only mode 2.03temperature controller with additional functions). 7A Control output 2 incresing modulation at actual value < Set (Heating) only mode 2.03 temper-ature controller with additional functions). 9A Output speedratio: actual speed / rated speed (for 10 V actual speed = rated speed)Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 42/68
A1 Function “A min.” and “A max.”Analog Out5 V10 VFunktion0 50 100 0 -100 %A max: 10 – 5VA min: 0 – 5V16.03.2007v_a1_funktion_amin_amax.vsdA1 Function | 3A| / | 4A|5 V10 VSignal0 1 2 3 4 5 6 7 8 9 1010 9 8 7 6 5 4 3 2 1 00 2 4 6 8 10 12 14 16 18 2020 18 16 14 12 10 8 6 4 2 04 5,6 7,2 8,8 10,4 12 13,6 15,2 16,8 18,4 2020 18,4 16,8 15,2 13,6 12 10,4 8,8 7,2 5,6 40 – 10 V10 – 0 V0 – 20 mA20 – 0 mA4 – 20 mA20 – 4 mA-27 -16.8 -6.6 3.6 13.8 24 34,2 44.4 54.6 64.8 +75 TF.. (KTY)16.03.2007v_a1_funktion_3a_4a.vsd9.10.2 Digital inputs “D1” / “D2” (E1) 9.10.2.1 Menu overviewD1 FunctionThe digital inputs Digital In 1 (D1) and Digital In 2 (D2) can be allocated with various functions.Activation via floating contacts (a low voltage of approx. 24 V DC is connected).D1 InvertingInverting “D1” and “D2” possible D1 BusmodeWith networking the digital inputs can be replaced by control over bus.With mode of operation 4.03 pre-setting of “D1” and “D2” is |ON|. Attention!Never apply line voltage to the digital input!Function DescriptionOFF No function1D Enable (remote control) “ON” / “OFF”2D External error3D “Limit” ON / OFF 4D Switch over “E1” / “E3”For mode speed controller 1.015D Switch over “Setpoint Intern1” / “Setpoint Intern2”6D Switch over “Intern” / “Extern”For modes as controller higher 2.015D Switch over “Setpoint1” / “Setpoint2”6D Switch over “Intern” / “Extern”7D Switch over “automatic control” / “Speed manual”8D Switch over control function (e.g. “heating” / “cooling”) Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 43/68
10D “Reset”11D Setting Max. Speed “ON” / “OFF”13D Switch over direction of rotation “right” / “ left”14D “Freeze function” = maintain momentary modulation value 9.10.2.2 Enable ON/OFF function |1D |Remote ON/OFF (electronic disconnection) and Reset after a motor malfunction via floating contact. The power section is electronically disconnected. Operation of the device is still possible after pressing the “ESC” hotkey combination in switched-off condition. Signal- in and outputs remain active.•A programmed alarm relay (factory set “K1 function” = |2 K|) does not report the switch-off.•A programmed operation indicator relay (|1K|) reports the switch-off.Display STOP for switch OFF•Controller “ON” for closed contact (factory setting).•Controller “OFF” with opened con-tactWhen inverting in reverse i.e. equipment “OFF” with closed contact. 24V D1 24V D1Digital IN 1 Digital IN 1ON25.06.2007v_1d_24v_freigabe.vsdOFFAttention!No disconnection (isolation) when turned off, in accordance with VBG4 §6)! 9.10.2.3 External fault Function |2D|Connecting an external alarm indication (via floating contact). The device continues to work un-changed during an external indication to the digital input; the alarm symbol appears in the display. This indication can be issued via the relay contacts (K1) ( IO Setup function K1). •Indication during closed contact (factory setting): “D1 Inverting” = “OFF ”•Indication during opened contact: “D1 Inverting” = “ON ”Actual valueAlarm symbol for indication “External fault”Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 44/68
9.10.2.4 Limit ON / OFF, Function |3D|The value for “Limit” adjusted in the Controller Setup, is activated over a digital input.Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”). For “D1” Inverting“OFF”, limitation active at closed contact.Controller 24VD1 D110 n = 0- 80 %10- - - - - n = 0- 100 %10.05.2007v_3d_limit.vsd11 Setting “Limit” (depending on device type in: %, Hz, rpm) 9.10.2.5 Switch over Input signal “E2” / “E3”, Function |4D |Switch over between Input signal 1 (Analog In 1 terminal “E2”) and input signal 2 (Analog In 3 terminal “E3”). Contact at digital input e.g. “Digital In 1”= terminals “D1” - “24 V” 10 n = 0- 100 %01Si 1Si 2E2GNDE3GNDSi 1Si 217.09.2009v_4d_umschaltung_e2_e3.vsdController24V D1Si 1 Signal 1Si 2 Signal 2For mode speed controller ( 1.01 ) Base setup for “E3 Analog In”: |1E| necessary. For modes controller (higher 2.01 ..) Base setup for “E3 Analog In”: |7E| necessary (as far as otherwise does not occupy). 9.10.2.6 Set 1/2 or Setpoint 1/2, Function |5D|Switch over between “Set Intern1” and “Set Intern2” (for speed controller 1.01 )Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”). Controller 24VD1 D110 n = 40 % 1 n = 80 % 0- - - - -- - - - -11.05.2007v_5d_vorgabe_intern_1_2.vsd211 Setting “Set Intern1” (depending on device type in: %, Hz, rpm) 2 Setting “Set Intern2” (depending on device type in: %, Hz, rpm) •“D1 Inverting” = “OFF”: “Set Intern1” at opened contact / “Set Intern2” at closed contact. •“D1 Inverting” = “ON”: “Set Intern1” at closed contact / “Set Intern2” at opened contact. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 45/68
FrequencyOperation with “Set Intern2” is signalized by the moon symbol for reduced operation. “Set extern1” under “settings” must be programmed to “OFF”.Switch over between “Setpoint1” and “Setpoint2” (for modes as controller higher 2.01 ) Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”). Controller 10n = 0 – 100 %- - - - -- - - - -Sensor11.05.2007v_5d_sollwert_1_2.vsd2124VD1 D11 Setting “Setpoint1”2 Setting “Setpoint2”•“D1 Inverting” = “OFF”: “Setpoint1” = 18 °C at opened contact / “Setpoint2” = 25 °C at closed contact. •“D1 Inverting” = “ON”: “Setpoint1” = 18 °C at closed contact / “Setpoint2” = 25 °C at opened contact. E1 ActualOperation with “Setpoint2” is signalized by the moon symbol for reduced operation.9.10.2.7 Intern / Extern Function |6D|Switch over between Set Intern and Set Extern (for mode speed controller 1.01 ). “Set extern1”under settings must be programmed to “OFF”. Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”). Controller 24VD1 D110 n = 40 % n = 80 % Si 40 %- - - - -E216.11.2009v_6d_vorgabe_intern_extern_e2.vsd10Si Signal1 Setting “Set Intern1” (depending on device type in: %, Hz, rpm) •“D1 Inverting” = “OFF”: “Set Intern1” at opened contact / “Setting Extern” at closed contact. •“D1 Inverting” = “ON”: “Set Intern1” at closed contact / “Set Extern” at opened contact. “Setpoint1” / “external Setpoint” (modes 2.01 ) Under Base setup “E3 function” programmed to function |1E| for “external setpoint” . Contact at digital input e. g. “Digital In 1” = “D1” - “24 V”Controller 24 V D110n = 0 – 100 %- - - - -SeES E316.09.2009v_6d_sollwert1_externer_sollwert_e3.vsd11 Setting “Setpoint1”ES External Setpoint e.g. 5 V 23.8°C Se Sensor•“D1 Inverting” = “ON”: Setting at the unit at opened contact / Signal Extern at closed contact •“D1 Inverting” = “OFF”: Setting at the unit at closed contact / Signal Extern at opened contact Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 46/68
9.10.2.8 Automatic control / speed manual, Function |7D| (mode 2.01 ) Switch over between automatic control to set target value (depending on the activation: “Setpoint1”, “Setpoint2”) and the default for “manual operation” set at the device. If for Analog In 2 “E3 function” is programmed to |2E| switch over between “Setpoint1” or “Setpoint2”and external manual operation. With activated manual mode the display constantly changes between “actual value” and value for “manual mode”. Contact at digital input e.g. “Digital In 1”Controller 24 V D110 n = 0 -100 % 1 n = 80 % 0- - - - -- - - - - - - - - -SeE2ES E316.09.2009v_7d_regelung_hand_e2_e3.vsd321 1 Setting “Setpoint1”2 Setting “Setpoint2”3 Setting “Speed manual” (depending on device type in: %, Hz, rpm) EH Signal for Manual mode extern, E3 Function = |2E|Se Sensor•“D1 Inverting” = “OFF” Automatic control at opened contact / manual operation at closed contact. •“D1 Inverting” = “ON”: Automatic control at closed contact / manual operation at opened contact. 9.10.2.9 Reverse action of control function ( 2.01 ), Function |8D|Switchover between: Increasing modulation during increasing actual-value and increasing modulation during sinking actual-value.The factory presets for the “Control function” are dependent on the selected mode of operation (Controller Setup - reverse operation of the control function).When switching over via a digital input, the device works with the opposite function than the one set there!Val>Set=n+Settings in Controller Setup9.10.2.10 Reset, Function |10D|Complete re-start of the device.Contact at digital input e.g. “Digital In 1”•For “D1 Inverting” = “OFF” both terminals “D1”- “24 V” in normal operation interrupted. Reset after fault by short close.(For “Inverting” = “ON”reverse function). Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 47/68
9.10.2.11 Setting Max. Speed ON / OFF function |11D|The value for “Max Speed” adjusted in menu “Settings”, is activated over a digital input. I.e. the unit works independently of the controller function firm with this value.Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”). 15.05.2009v_11d_max_drehzahl.vsdController 24VD1 D1 = 80 %10- - - - -10 = 0 .. 100 %11 Setting “Max. Speed” (depending on device type in: %, Hz, rpm) •“D1 Inverting” = “OFF”: “Max. Speed”active at closed contact•“D1 Inverting” = “ON”: “Max. Speed”active at opened contact9.10.2.12 Direction of rotation, Function |13D|Switch over “clockwise” rotation and “counterclockwise” rotation. When switching over via a digital input, the device works with the opposite function than the one set in motorsetup. InformationIf the rotary direction is reversed with an available modulation, it is initially reduced to “0”(disconnected) and subsequently increased back to the default value. Contact e.g. by digital input “Digital In 1” for factory setting “ clockwise rotation.”•“D1 Invertierung” = “OFF”: “Clockwise” at opened contact / “Counterclockwise” at closed contact. •“D1 Invertierung” = “ON ”: “Counterclockwise” at opened contact / “Clockwise” at closed contact. 9.10.2.13 “Freeze function” = maintain momentary modulation value, Function |14D|The device continues to work so long independently of the controller function with the momentary value of the modulation and / or speed as activated over the digital input.FreezeMessage indicated alternating with the active value “Freeze Function”Contact at digital input e.g. “Digital In 1”“D1 Inverting” = “OFF”: “Freeze function” at closed contact activ“D1 Inverting” = “ON”: “Freeze function” at opened contact activOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 48/68
9.10.3 Configuration of analog inputs “E1”and “E3”9.10.3.1 Signal adaption E2 and E3If required, an adaptation of the specification signal / speed characteristic curve is possibleInformationThese settings are mostly practical for the operating mode 1.01 with rotational speed specification over an external signal. In operating modes (as of 2.01) this setting is not suited for influencing the regulation process. E2 ModeE2 Mode|0| = E2 min. / E2 max. without function (factory setting) |1| = Offset / turn |2| = signal range E2 min.E2 min.Setting range: 0 - 100 %Factory setting: 0 % E2 max.E2 max.Setting range: 0 - 100 %Factory setting: 100 % E2 ModeE3 Mode|0| = E2 min. / E2 max. without function (factory setting) |1| = Offset / turn |2| = signal range E2 min.E3 min.Setting range: 0 - 100 %Factory setting: 0 % E2 max.E3 max.Setting range: 0 - 100 %Factory setting: 100 % Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 49/68
Example for Mode “1.01” with speed setting signal 0 - 10 V n [%]Si E0 1 2 3 4 5 6 7 8 9 10 0 – 10 V 16.11.2009v_e2_modus_1_prz.vsd1Modus 1E2 min. = 0 %, E2 max. = 100 %1002E2 min. = 25 %, E2 max. = 100 %806040203E2 min. = 20 %, E2 max. = 80 %E2 min. = 0 %, E2 max. = 80 %4Modus 1Example: “E2 min.” = 20 % The controller begins only at approx. 20% higher signal with minimal speed.Example: “E2 max.” = 80 % Speed rises linear to 100% speed with 80% setting signal.Si E0 1 2 3 4 5 6 7 8 9 10 0 – 10 V16.11.2009v_e2_modus_2_prz.vsd1Modus 2E2 min. = 0 %, E2 max. = 100 %1002E2 min. = 40 %, E2 max. = 100 %806040203E2 min. = 30 %, E2 max. = 90 %E2 min. = 0 %, E2 max. = 80 %4n [%]Modus 2Example: “E2 min.” = 30 % Only with approx. 30 % setting signal the controller begins with approx. 30% speed.Example: “E2 max.” = 80 % Over 80 % setting signal the speed is switched to 100 %. n = speed of motor, Si E = setting signal input Idealized principle diagrams for setting: “Min. Speed” = 0 % and “Max. Speed” = 100 % 9.10.3.2 Inverting analog inputs “E2” / “E3”After programming the signal or sensor type, an inversion of the inputs can be carried out.E2 InvertingFactory setting for Inverting inputs = “OFF” (if input activated) (signal: 0 - 10 V, 0 - 20 mA, 4 - 20 mA). For activation using inverted default signals or sensors with inverted output signals proportional to the measurement range, switch inverting to “ON” (Signal: 10 - 0 V, 20 - 0 mA, 20 - 4 mA). E3 InvertingOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 50/68
Example: mode 1.01 speed controller, setting by external signal n Motor50 %100 %Signal0 1 2 3 4 5 6 7 8 9 1010 9 8 7 6 5 4 3 2 1 00 2 4 6 8 10 12 14 16 18 2020 18 16 14 12 10 8 6 4 2 04 5,6 7,2 8,8 10,4 12 13,6 15,2 16,8 18,4 2020 18,4 16,8 15,2 13,6 12 10,4 8,8 7,2 5,6 40 – 10 V10 – 0 V0 – 20 mA20 – 0 mA4 – 20 mA20 – 4 mAMin.Min. 0 % Max. = 100 %Min. 35 % Max. = 85 %Invertierung ONInvertierung OFF15.03.2007v_invertierung_anlaog_eingaenge.vsdnM Motor speedSi SignalOFF Inverting = OFFON Inverting = ON9.10.4 Function and inverting for relay outputs “K1”K1 FunctionVarious functions can be allocated to the relay outputs “K1”. This is preset at the factory for fault indication.K1 InvertingThe relay inversion “K1” is set at the factory to “OFF” (when a function is program-ming). Switch to “ON” for inversion (switch-time response depends on the allocated function). Fundamentally, the relay can only become operative if the electronic’s voltage supply is functioning. At least 2 current phases must be present! Function DescriptionOFF No function Relays remain always de-energized1K Operating indication.Operation without fault, reports enable “OFF”2K Fault indication (factory setting for “K1”, non inverting). Energized for operation without fault, for enable “OFF” not energized. De-energized at line, motor and controller fault, Sensor fault dependent on programming, external fault at digital input. 3K External fault separate with message at digital input (factory setting if terminals bridged) 4K Limit modulationOver or falling below limits for modulation5K Limit “E2”When over or falling below limits for input signal “E2”6K Limit “E3”When over or falling below limits for input signal “E3”For modes as controller higher 2.017K Setpoint OffsetDeviation between actual value and setpoint to high8K Switching on second groupFor modes as temperature controller with additional functions 2.03Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 51/68
9K Heating functionSwitch ON point: temperature = Setpoint +/- OffsetSwitch OFF point: Temperature around hysteresis over switch ON point10K Cooling functionSwitch ON point: temperature = Setpoint +/- OffsetSwitch OFF point: Temperature around hysteresis below switch ON point17.09.2009v_relais_k1_11_14.vsdK11411K11 = energized, terminals 11 - 14 bridged 0 = de-energized 11 - 14 not bridged Function Status Controller K11 = energized0 = de-energizedInvertingOFF ON1K Operation without fault, line supply okay 102K Fault with indication by relay 013K Ext. Fault at digital input for external fault 104K Over or falling below limits for modulation 105K over or falling below limits for input signal “E2”106K over or falling below limits for input signal “E3”107K setpoint deviation to high 109.10.5 Networking via MODBUSIt is possible to network several devices with each other. The device uses the MODBUS-RTU as the protocol for the RS-485 interface. The device address (Device-ID) is factory set to the highest available MODBUS address: 247 This address is reserved for operation with an external terminal model AXG.. and should not be occupied with anything else.Bus AddressBus AddressThe addresses of the individual units must be continuously numbered beginning with “1”. No address may be allocated twice. MODBUS address adjustable from 1-247. Address 247 = preprogrammed for an external terminal. AddressingAddressingSwitch addressing to “ON” before setting “address”.Reading and writing parametersThe device supports reading and writing processes for MODBUS Holding Registers. The start address is 0; the number of registers depends on the device. If the allowable start address or number is exceeded, the device answers with an exception code. The description of the register is device dependent and can be requested from service for the device/version concerned.9.11 LimitsLimitsMenu group LimitsOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 52/68
9.11.1 Limit indication depending on modulation Level. FunctionFollowing functions can be allocated to the limit indicationOFF without function1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K|).Warning symbol in display, “AL” code in events memory.2L Is merely displayed in the events menu as message “msg”.In the IO setup, a separate relay can be allocated independent of these settings. Level min.If the modulation exceeds the set “Level max” value, this is reported until the set value “Level min” has been undercut.The indication is delayed by the time set in “Display delay”.Level max.Level DelayTime delay exceeding “Level max.” up to indication by relay and alarm symbol.Setting range: 0 - 120 sec.Factory setting: 2 sec.Example indication by relay “K1”:not invertedIO Setup: K1 Function = 4KIO Setup: K1 Inverting = OFFInvertingIO Setup: K1 Function = 4KIO Setup: K1 Inverting = OFFmin max 100 % A01minmax 100 %0111.05.2007v_grenzwert_ausst_k1_ni.vsdAA Modulationmin max 100 %01minmax 100 %0111.05.2007v_grenzwert_ausst_k1_i.vsdAAA ModulationIf “Level min.” is higher than “Level max.”, the “Level max.” switching point is without hysteresi.9.11.2 Limit indication depending on setting or sensor signalLmt E2 FunctionFollowing functions can be allocated to the limit indicationOFF without function1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K|). Warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”. In the IO setup, a separate relay can be allocated independent of these settings. Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 53/68
Lmt E2 min.Both values for E2 (“E2 min” and “E2 max”) can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated, both settings (“min” and “max”) are initially at “OFF”. Work can be carried out with one as well as with both limit indicators.The same setting applies to “E3 Min.” and “E3 Max.”, described below for “E2”. Undercutting the signal (“E2 min”). If the signal undercuts the set value “E2 min”, this is reported until the set value (plus adjustable hysteresis) has been exceeded once again. Exceeding the signal (“E2 max”). If the signal exceeds the set value “E2 max”, this is reported until the set value (minus hysteresis) has been undercut once again. Lmt E2 maxLmt E2 Hyst.E2 HysteresisHysteresis adjustment in the unit of measure of the programmed input signal.Lmt E2 Del.E2 DelayTime delay exceeding “Level max.” up to indication by relay and alarm symbol. Setting range: 0 - 120 sec.Factory setting: 2 sec.InformationAlways adjust the value for the maximum input signal higher than the value for the minimum input signal!E2 Max. > E2 Min.Example for a limit indication of default signal or sensor signal to “Analog In 1”50 %Analog IN01100 %111.05.2007v_grenzwert_signal_k1_1.vsdSettings:- E2 Max.: 80 %- E2 Min.: OFF- switching hysteresis 5 % (from 100 %)50 %Analog IN01100 %211.05.2007v_grenzwert_signal_k1_2.vsdSettings:- E2 Min.: 20 %- E2 Max.: OFF- switching hysteresis 5 % (from 100 %)50 %Analog IN01100 %311.05.2007v_grenzwert_signal_k1_3.vsdSettings:- E2 Min.: 20 %- E2 Max.: 80 %- switching hysteresis 5 % (from 100 %)Terminal “E2” and “GND” alarm via relay “K1” (non-inverted) IO Setup → K1 function: |5 K| = limit indicators Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 54/68
9.11.3 Limit indication depending on (offset) to SetpointIn operating modes as a controller (via 2.01 ), two limit indicators can be carried out based on the set target value (Setpoint) and measured actual value (on E2). Offset FunctionFollowing functions can be allocated to the limit indicationOFF without function1L Indication with the centralized fault of a programmed relay (IO allocation function |2K|) warning symbol in display, “AL” code in events memory. 2L Is merely displayed in the events menu as message “msg”. In the IO setup, a separate relay can be allocated independent of these settings. Offset 1Offset 1, Offset 2Both values for Offset 1 and Offset 2 can be set independent of each other and act on a relay together if correspondingly programmed. If a function is activated or if a relay is allocated both settings (Offset 1 and Offset 2) are initially at “OFF”. Work can be carried out with one as well as with both limit indicators.“Offset 1” for alarm in case of an exceeding of the max. deviation between actual and target. Switch ON point: actual value = Setpoint +/- offsetSwtich OFF point: Actual value by hysteresis under the switch-on point“Offset 2” for alarm in case of an undercutting of the max. deviation between actual and target Switch ON point: actual value = Setpoint +/- offsetSwtich OFF point: Actual value by hysteresis over the switch-on pointOffset 2Offset Hyst.Offset HysteresisHysteresis switch-on point: In temperature regulation + / - 10 K, otherwise sensors 10 % of measurement rangeOffset Del.Offset DelayTime delay until indication through relay and alarm symbol.Setting range: 0 - 120 sec.Factory setting: 2 sec.Example for temperature regulation; for other modes of operation settings in corresponding sensor unit.Offset 1 for alarm during exceeding10121416182022242628301 3 5 7 9 11 13 15 17 19 21 23 25 27 29 [min] [°C]ON ON ONON = 15°C + 5 K = 20 °C OFF = 20°C - 2 K = 18 °C16.03.2007v_relais_kuehlen_10k_pos_offset.vsdExample: Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 KOffset 2 for alarm during undercutting10121416182022242628301 3 5 7 9 11 13 15 17 19 21 23 25 27 29 [min] [°C]ONOFF = 15°C + 2 K = 17 °C ON = 20°C - 5K = 15 °CON16.03.2007v_relais_heizen_9k_neg_offset.vsdExample: Setpoint 15.0° C, Offset -5.0 K, Hysteresis 2.0 KOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 55/68
9.12 Motor SetupMotor SetupMenu group Motorsetup9.12.1 Setting for Rampup time and Rampdown timeBy separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions.This function is switched behind the actual controller function.Rampup timeRampup timeTime setting in which the automatic controller output from 0 % to 100 % rises.Setting range: 2...250 sec.Factory setting depending on motorRampdown timeRampdown timeTime setting in which the automatic controller output from 100 % to 0 % reduces.Setting range: 2...250 sec.Factory setting depending on motor0 .. 100 %34 1209.05.2007v_hochlaufzeit_ruecklaufzeit.vsd1 external Signal2 Setting3 Rampup time4 Rampdown timeOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 56/68
9.12.2 Suppression of speeds Suppression of up to three speed ranges.Under certain circumstances, it is possible to prevent disturbing noises that can arise at certain speeds due to resonances.Example for suppression of 2 ranges (Idealized principle diagram)ADP50 %50 %R0 %IS100 %I 35 % max15 % min09.05.2007v_ausblendung_prz.vsd100 %12A ModulationS SetpointR PbandD Speed controller: setting signalP P-controller: control deviationSetting depending on device type in: %, Hz, rpmSuppression1→Factory setting no suppression active = “OFF”→Suppression1Range1 min.→Setting for “Range1 min.”→Range1 min.Range1 max.→Setting for “Range1 max.”→Range1 max.Suppression2→Identical procedures for Suppression2 and Sup-pression3, as far as desired →etc.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series ProgrammingL-BAL-E095-GB 1203 Index 004 Part.-No. 57/68
10 Menu tables10.1 Menues of operating modesMode1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 User Set-tingParameter Factory settingStart PIN input - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Language GB GB GB GB GB GB GB GB GBReset OFF OFF OFF OFF OFF OFF OFF OFF OFFMode 1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 ECblue Premium 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00Basic Version 10.01 10.01 10.01 10.01 10.01 10.01 10.01 10.01 10.01SN: 1727393-6FF331727393-6FF331727393-6FF331727393-6FF331727393-6FF331727393-6FF331727393-6FF331727393-6FF331727393-6FF33InfoActual value E2-E3 -2.4 °CControl value(only 2.04, 3.03, 3.04)30.0 °C 12.0 bar22.6 °CE2 Actual 30.0 °C 30.0 °C 30.0 °C 10.0 bar9.5 °C10.0 bar9.5 °C88.7 Pa 712 m3h 0.45 m/sE3 Actual(only 2.04, 2.05, 3.03, 3.04, 4.02, 4.03, 5.02)30.0 °C 30.0 °C 10.0 bar9.5 °C21.0 °C 21.0 °CSetpoint1 20.0 °C 5.0 °C 0.0 °C 12.0 bar35.0°C12.0 bar35.0°C100 Pa 530 m3h 0.50 m/sSetpoint control(only 4.02, 4.03, 5.02)100 Pa 530 m3h Speed 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpm 0 rpmMotor current 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 A 0.0 ASet external1 0 rpmMsco OFF OFF OFF OFF OFF OFF OFF OFFSettingSet Intern1 200 rpmSet Intern2 - - - - --Setpoint1 20.0 °C 5.0 °C 0.0 °C 12.0 bar35.0°C12.0 bar35.0°C100 Pa 530 m3h 0.50 m/sSetpoint2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Pband 5.0 K 20.0 K 5.0 K 5.0 bar7.0 °C5.0 bar7.0 °C100 Pa 530 m3h 0.50 m/sMin. Speed *0 rpm 0 rpm 0 rpm 0 rpm 0 % 0 % 0 rpm 0 rpm 0 rpmMax. Speed *1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpm 1800 rpmSet external1 ONManual mode OFF OFF OFF OFF OFF OFF OFF OFFSpeed man. 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm 200 rpm 200 rpmOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 58/68
Mode1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 User Set-tingParameter Factory settingOffset AnalogOut 2.03 = 0.0 KPband AnalogOut 2.03 = 2.0 KMin. AnalogOut 2.03 = 0 %Max. AnalogOut 2.03 = 100 %OffsetDigitalOut 2.03 =-1.0 KHyst.DigitalOut 2.03 =1.0 KAlarm Minimum 2.03 =0.0 °CAlarm Maximum 2.03 =40.0 °CT-Band SA 4.02 + 4.03 = 30.0 K5.02 = 30.0 KT-Start SA 4.02 + 4.03 = 15.0 °C5.02 = 15.0 °CP-Min SA 4.02 + 4.03 = 70.0 Pa5.02 = 70.0 m3h EventsBase setup Mode 1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 E2 Analog In 0 - 10 V KTY KTY KTY 0-30 MBG0-30 MBG DSG200 DSG200 0-1 MALE2 Refrigerant(only 3.02 and 3.04)R503 R503E2 K-Factor 75E2 Min. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -E2 Max. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -E2 Decimals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -E2 Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -E2 Offset 0.0 K 0.0 K 0.0 K 0.0 bar0.0 K0.0 bar0.0 K 0.0 Pa 0.0 Pa 0.0 m/sE3 Function OFFOFF 2.04 = 4EOFF 5E OFF 4E 4.02 + 4.03 = 6E 5.02 =6E OFFE3 Analog In - - - - - - - - - - - - - - - 0-30 MBG 4.02 = TF 4.03 = Bus 5.02 = TF OFFE3 Refrigerant(only 3.04) - - - - - R503E3 K-Factor 75Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 59/68
Mode1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 User Set-tingParameter Factory settingE3 Min. - - - - - - - - - - - - - - - 4.03 = -35.0 °C- - - - - - - - - -E3 Max. - - - - - - - - - - - - - - - 4.03 = 65.0 °C- - - - - - - - - -E3 Decimals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -E3 Unit - - - - - - - - - - - - - - - 4.03 = °C - - - - - - - - - -E3 Offset - - - - - - - - - - 0.0 bar0.0 K 4.02 + 4.03 =0.0 K 5.02 =0.0 K - - - - -Controller Setup PIN Protection OFF OFF OFF OFF OFF OFF OFF OFF OFFSet protection OFF OFF OFF OFF OFF OFF OFF OFF OFFSave User Setup OFF OFF OFF OFF OFF OFF OFF OFF OFFAlarm sensors OFF OFF OFF OFF OFF OFF OFF OFFLimit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Min. speed cut off OFF OFF OFF OFF OFF OFF OFF OFFGroup 2 ON value - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -nmin at Group2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Val > Set=n+ ON ON ON ON ON OFF OFF OFFType of control P P P P P Pid Pid PidKP 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 %KI 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 %KD 50 % 50 % 50 % 50 % 50 % 50 % 50 % 50 %TI 0 % 0 % 0 % 0 % 0 % 0 % 0 % 0 %LED Mode ON ON ON ON ON ON ON ON ONIO SetupA Function 1A 1A (2.03 = 6A) 1A 1A 1A 1A 1A 1A 1A A min. 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 V 0.0 VA max. 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 V 10.0 VA Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFFD1 Function OFF OFF OFF OFF OFF OFFOFF 4.03 = 1DOFF OFFD1 Inverting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - 4.03 = OFF- - - - - - - - - -D1 Busmode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - 4.03 = ON- - - - - - - - - -D2 Function OFF OFF OFF OFF OFF OFFOFF 4.03 = 5DOFF OFFD2 Inverting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - 4.03 = OFF- - - - - - - - - -D2 Busmode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - 4.03 = ON- - - - - - - - - -Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 60/68
Mode1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 User Set-tingParameter Factory settingE2 Mode 0 0 0 0 0 0 0 0 0E2 min. 0 % 0 % 0 % 0 % 0 % 0 % 0 % 0 % 0 %E2 max. 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 %E2 Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFFE3 Mode 0 0 0 0 0 0 0 0 0E3 min. 0 % 0 % 0 % 0 % 0 % 0 % 0 % 0 % 0 %E3 max. 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 % 100 %E3 Inverting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -K1 Function 1K 1K (2.03 = 2K) 1K 1K 1K 1K 1K 1K 1KK1 Inverting OFF OFF OFF OFF OFF OFF OFF OFF OFFBus Address 247 247 247 247 247 247 247 247 247Addressing OFF OFF OFF OFF OFF OFF OFF OFF OFFLimits Level Function OFF OFF OFF OFF OFF OFF OFF OFF OFFLevel min. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Level max. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Level Delay - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E2 Function OFF OFF (2.03 = 1L)OFF OFF OFF OFF OFF OFF OFFLmt E2 min. - - - - -- - - - - 2.03 = 0.0 °C- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E2 max. - - - - -- - - - - 2.03 = 40.0 °C- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E2 Hyst. - - - - -- - - - - 2.03 = 1.0 K- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E2 Del. - - - - -- - - - - 2.03 = 2 sec.- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E3 Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E3 min. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E3 max. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -GW E3 Hystere-sis - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Lmt E3 Del. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Offset Function OFF OFF OFF OFF OFF OFF OFF OFFOffset 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Offset 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Offset Hyst. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Offset Del. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Motor Setup Rampup time*10 sec 10 sec 10 sec 10 sec 10 sec 10 sec 10 sec 10 sec 10 secRampdown time*2 sec 2 sec 2 sec 2 sec 2 sec 2 sec 2 sec 2 sec 2 secSuppression1 *OFF OFF OFF OFF OFF OFF OFF OFF OFFRange1 min. *- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Range1 max. *- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 61/68
Mode1.012.012.032.042.02 2.05 3.01 3.02 3.03 3.044.014.024.035.015.02 6.01 User Set-tingParameter Factory settingSuppression2 *OFF OFF OFF OFF OFF OFF OFF OFF OFFRange2 min. *- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Range2 max. *- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Suppression3 *OFF OFF OFF OFF OFF OFF OFF OFF OFFRange3 min. *- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Range3 max. *- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -DiagnosticOTC 000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13OTM 000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13000056:-46:13DC-Voltage 415 V 415 V 415 V 415 V 415 V 415 V 415 V 415 V 415 VLine voltage 240 V 240 V 240 V 240 V 240 V 240 V 240 V 240 V 240 VHeatsink 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °C 28.8 °CCapacitor 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5E2-KTY 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C E2-Current 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mAE2-Voltage 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 VE3-KTY 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C 20.0 °C E3-Current 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mA 9.0 mAE3-Voltage 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 V 4.0 VD1 OFF OFF OFF OFF OFF OFF OFF OFF OFFD2 OFF OFF OFF OFF OFF OFF OFF OFF OFFK1 OFF OFF OFF OFF OFF OFF OFF OFF OFF* Factory setting depending on motor, changed settings are not put back on activation of factory setting! 10.2 Possible allocation of the IOs, PINsAnalog output AFunction Description Function AOFF without function1A Constant voltage +10 V 2A proportional level control3A proportional input E24A proportional input E35A Group control6A only 2.03 Cooling function7A only 2.03 Heating function9A proportionally to speedOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 62/68
Digital inputs D1 + D2Function Description Function D1 + D2OFF No function1D Enable (remote control) “ON” / “OFF”2D External error3D “Limit” ON / OFF4D Switch over “E1” / “E3”For mode speed controller 1.015D Switch over “Setpoint Intern1” / “Setpoint Intern2”6D Switch over “Intern” / “Extern”For modes as controller from 2.015D Switch over “Setpoint1” / “Setpoint2”6D Switch over “Intern” / “Extern”7D Switch over “automatic control” / “Speed manual”8D Switch over control function (e.g. “heating” / “cooling”)10D “Reset”11D Setting Max. Speed “ON” / “OFF”13D Switch over direction of rotation “right” / “ left”14D “Freeze function” = maintain momentary modulation valueAnalog input E2 / E3 (IO Setup)Mode Description E2 Modus0E2 min. / E2 max. without function (factory setting)1Offset / turn 2Signal range Analog input E3 (Base setup)Function Description Function E3OFF No function1E external Setpoint2E external Manual mode (from 2.01 )3E Sensor average to E2 (from 2.01 )4E Sensor comparison to E25E Sensor difference to E2 (from 2.01 )6E Sensor for Setpoint (from 2.01 ) 7E Measurement value (from 2.01 ) Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 63/68
Digital output K1Function Description Function K1 (not inverted)OFF No functionRelay remains always, i.e. de-energized1K Operating indicationOperation without fault, reports enable “OFF”2K Fault indicationEnergized for operation without fault, for enable “OFF” not energized. De-energized at line, motor and controller fault, Sensor fault dependent on programming, external fault at digital input. 3K External fault separate with message at digital input (factory setting if terminals bridged) 4K Limit modulationOver or falling below limits for modulation5K Limit “E2”When over or falling below limits for input signal “E2”6K Limit “E3”When over or falling below limits for input signal “E3”For modes as controller from 2.017K Setpoint OffsetDeviation between actual value and setpoint to high8K Group controlSwitching on fans depending on modulationFor modes as temperature controller with additional functions 2.039K Heating functionSwitch ON point: temperature = Setpoint +/- OffsetSwitch OFF point: Temperature around hysteresis over switch ON point10K Cooling functionSwitch ON point: temperature = Setpoint +/- OffsetSwitch OFF point: Temperature around hysteresis below switch ON pointLimits GW E2, GW E3Function Description Function GW E2, GW E3OFF without function1L Indication with the centralized fault of a programmed relay (IO allocation Function |2K|).Warning symbol in display, “AL” code in events memory.2L Is merely displayed in the events menu as message “msg”.PINsPIN FunctionPIN 0010 Opening service menu, if PIN-protection activated PIN 1234 Opening “setting”.if “set protection” = “ON” ( Controller Setup)PIN 9090 Restore user settingPIN 9091 Save user setting (corresponds function “Save user setup” = “ON” Controller Setup)PIN 9095 Restore factory setting = delivery statusOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Menu tablesL-BAL-E095-GB 1203 Index 004 Part.-No. 64/68
11 Diagnostics menuDiagnosticThe diagnostics menu supplies information about the momentary operating condition of the device. 00056:46:13O = Operation, T = Time, C = Controller The time counting runs, as soon as mains voltage is connected (without fault).If events step on (Motor fault, External Error, etc.), the period of operation is stored at this time ( Events). 00056:46:13O = Operation, T = Time, M = Motor The time counting runs as soon as a modulation of the controller is present DC-Voltage For 1 ~ typesZK voltage constant at approx. 400 VThe PFC (Power Factor Controller) makes it mostly independent of the mains voltage.DC-Voltage For 3 ~ typesThe intermediate circuit voltage without load is the peak value of the input voltage.In a three-phase supply network with 400 V, an intermediate circuit voltage of ca. 565 V results. This voltage sinks slightly under load.Line voltageLine voltageHeatsinkDisplay of DC-Choke or Capacitor temperature. In case of temperature increase above predetermined threshold value (from 90 °C) the output power will be automatic re-duced.CapacitorDisplay of DCLink Elco temperature. During impermissibly high levels (from 75 °C on), the output power is automatically reduced. At 90 °C switch off.E2-KTYSignal height at analog input E2 (Analog In 2)E2-CurrentE2-VoltageE3-KTYSignal height at analog input E3 (Analog In 3)E3-CurrentE3-VoltageOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series Diagnostics menuL-BAL-E095-GB 1203 Index 004 Part.-No. 65/68
D1Status digital input 1 (Digital In 1) OFF = terminals D1 - 24 V bridged ↔ ON = terminals D1 - 24 V not bridgedD2Status digital input 2 (Digital In 2) OFF = terminals E1 - D24 bridged ↔ ON = terminals D2 (E2) - 24 V not bridged K1OFF = relay K1 de-energized: terminals 11 - 14 not bridgedON = relay K1 energized: terminals 11 - 14 bridged12 Enclosure12.1 Connection diagramAM-PREMIUMGND24V E2 T2MOSI11K021.03.2011A(D+)B(D-)GND24 VGNDEingangInput+12E3 T3 A1AusgangOutput0...10 V+2+3qTF..DC Out(Imax = 70 mA)qTF..Analog In 2Analog In 3Analog Out 1(Imax = 6 mA)EingangInputKTY 81-210 / PT 1000KTY 81-210 / PT 10000...10 V (Ri > 100 kΩ)0...20 mA (Ri = 250 Ω)4...20 mA (Ri = 250 Ω)MODBUS(RS-485)Further connections connection diagram in operating instructions ECblue BasicOperating Instructions AM-PREMIUM / AM-PREMIUM-W – model series EnclosureL-BAL-E095-GB 1203 Index 004 Part.-No. 66/68
Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series EnclosureL-BAL-E095-GB 1203 Index 004 Part.-No. 67/6812.2 IndexAaddress 52Average calculation 21BBase setup 41DD-component 41diagnostics menu 65Digital inputs 43DSG 29EEnable 44External Setpoint 17Ggroup control 40HHolding Registers 52II-component 41KK Factor 32LLimit 39Limits 52MMAL1, MAL10 34MBG-30I, MBG-50I 26Minimum speed cut off 39MODBUS 9Mode 16Ooutputs 0 - 10 V 7PP-component 41pin code 36PIN input 36PIN protection 38PT1000 7RRampdown time 56Rampup time 56refrigerant 27Relay output 9Reset 44resonances 57SSuppression 3, 57Tterminal 8two-wire-technology 7Uuser settings 38
12.3 Manufacturer referenceOur products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: Ziehl-Abegg AGHeinz-Ziehl-Straße74653 KünzelsauTelephone: +49 (0) 7940 16-0Telefax: +49 (0) 7940 16-504info@ziehl-abegg.dehttp://www.ziehl-abegg.de12.4 Service informationIf you have any technical questions while commissioning or regarding malfunctions, please contact our V-STE support department for control systems - ventilation technology.Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany. www.ziehl-abegg.com. If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair. Please use our repair tickets for this. It is provided to you after you have consulted our support department.In addition, you can download it from our homepage. Download - Ventilation Technology - Topic: Control Engineering - Document type: General documents.Operating Instructions AM-PREMIUM / AM-PREMIUM-W – model series IndexL-BAL-E095-GB 1203 Index 004 Part.-No. 68/68

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